Trailer-Mounted Battery Charging Hub for Multi-EV Fast Charging

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Solution Overview

Problem

The existing fast-charge infrastructure for electric vehicles is inadequate to meet the growing demand due to lengthy permitting processes for stationary charging stations, necessitating a more efficient and rapid deployment of charging solutions.

Innovation Solution

A mobile charging station comprising a trailer with rechargeable batteries and multiple fast-charge ports that can be easily moved and recharged using an electrical grid, solar array, or onboard equipment, capable of servicing multiple electric vehicles simultaneously.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a stationary fast-charging station is established, then charging infrastructure is provided, but the permitting process takes up to two years

Engineering Contradiction:
Improvecharging infrastructure deployment speedVSAvoidpermitting process duration
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The charging station is implemented as a mobile unit mounted on a trailer that can be transported to different locations, transforming the static charging infrastructure into a dynamic, relocatable system that bypasses lengthy permitting requirements for permanent structures

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The charging infrastructure is divided into modular components including battery packs, charging ports, and mounting equipment that can be independently assembled and deployed, allowing rapid setup without requiring complete infrastructure installation

Inventive Principle:
Principle #1Segmentation

2Productivity

If multiple electric vehicles are serviced simultaneously, then charging capacity increases, but device complexity increases

Engineering Contradiction:
Improvevehicle servicing capacityVSAvoidcharging system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The mobile charging station incorporates multiple charging ports and battery packs that can simultaneously service multiple vehicles of different types, creating a universal charging solution that handles various vehicle requirements through standardized interfaces

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Multiple battery packs and charging systems are combined into a single integrated mobile unit, consolidating what would otherwise be separate charging stations into one cohesive platform that serves multiple vehicles simultaneously

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The mobile charging station provides a rapid and flexible solution to meet the increasing demand for electric vehicle charging, eliminating the need for lengthy permitting processes and enabling quick deployment of charging infrastructure, supporting a growing national fleet of electric vehicles.

Implementation Method 1

Each charging cable is supported by an elastic cable mounted to the trailer above the charge port

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The mobile charging station comprises a trailer housing rechargeable batteries and multiple fast-charge ports disposed on the trailer

Methodology Applied
Scientific EffectBattery (electricity): Battery (electricity)

Implementation Method 3

The onboard rechargeable batteries can be recharged with electrical energy from an electrical grid, a solar array, or by way of equipment stored onboard the trailer

Methodology Applied
Scientific EffectSolar Energy: Solar Energy

Data Source

PatentUS20230369869A1Mobile Charging Station
Publication Date: 2023.11.16 MOTIVO ENGINEERING LLC
  • US20230369869A1 patent drawing

AI summary

An apparatus and methods are provided for a mobile charging station for simultaneously charging multiple electrically powered vehicles. The mobile charging station comprises a trailer housing rechargeable batteries and multiple fast-charge ports disposed on the trailer for servicing the electrically powered vehicles. The mobile charging station can be coupled to a truck and moved to any suitable location for charging the electrically powered vehicles. The onboard rechargeable batteries can be recharged with electrical energy from an electrical grid, a solar array, or by way of equipment stored onboard the trailer. Each fast-charge port includes a charging cable for routing electricity to an electrically powered vehicle to be recharged. A connector comprising each charging cable is configured to be plugged into a charging port of the electrically powered vehicle. Each charging cable is supported by an elastic cable mounted to the trailer above the charge port.