Trailer Brake Distribution Control for Articulation Stability

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Solution Overview

Problem

Vehicle systems comprising a tractor and a trailer experience instability during certain driving conditions, such as downhill driving or high-speed braking, leading to potential misalignment and safety hazards.

Innovation Solution

A method for controlling the vehicle system by detecting key parameters like rotation angle, towing force, steering angle, speed, and brake health status to determine instability, and applying a targeted braking distribution to stabilize the system, considering brake health status to optimize wear and safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the trailer is coupled to the tractor with a hitch allowing pivoting, then the vehicle system achieves articulation and maneuverability, but the system becomes unstable during downhill driving or high-speed braking

Engineering Contradiction:
ImprovearticulationVSAvoidstability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The control system continuously monitors the rotation angle between tractor and trailer, and based on this feedback, automatically adjusts brake distribution to counteract instability. The system detects when the rotation angle exceeds thresholds and responds by applying brakes to realign the articulation, creating a closed-loop control system that maintains stability while preserving articulation freedom.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically changes braking parameters (brake force distribution between tractor and trailer brakes) based on detected rotation angles and driving conditions. By adjusting brake application intensity and distribution according to the rotation angle parameter, the system stabilizes the articulation without restricting its natural movement capability.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If braking force is applied to stabilize the vehicle system, then instability is reduced, but brake wear increases

Engineering Contradiction:
ImprovestabilityVSAvoidbrake wear
Core Design Contradiction:
Stability of the object's compositionVSLoss of substance

Solution Approach 1:

The control system applies braking force selectively and proportionally based on the detected rotation angle. Instead of continuous or maximum braking, the system applies partial brake force only when and where needed to correct articulation instability, minimizing unnecessary brake wear while achieving sufficient stabilization effect.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system distributes brake force locally to specific wheels based on the direction and magnitude of articulation instability. By applying brakes selectively to individual wheels rather than uniformly to all brakes, the system achieves effective stabilization while minimizing overall brake wear through targeted intervention.

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If the rotation angle between tractor and trailer increases, then the system can adapt to terrain variations, but uncontrolled rotation leads to misalignment and safety hazards

Engineering Contradiction:
Improveterrain adaptationVSAvoidsafety
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The control system continuously monitors the rotation angle and compares it against predetermined thresholds. When the rotation angle exceeds safe limits, the feedback mechanism triggers automatic brake application to realign the articulation, preventing uncontrolled rotation while allowing natural articulation movements for terrain adaptation within safe parameters.

Inventive Principle:
Principle #23Feedback

Data Source

PatentEP4613578A1Method for controlling a vehicle system for improved stabilization
Publication Date: 2025.09.10 CNH IND ITALIA SPA
  • EP4613578A1 patent drawingFigure 1
  • EP4613578A1 patent drawingFigure 2~4
  • EP4613578A1 patent drawingFigure 3

AI summary

A method for controlling a vehicle system comprising a tractor (3), a trailer (5) coupled to the tractor, and brakes, comprises detecting: a rotation angle (α) and a towing force (TF) of the trailer; a steering angle (θ) of the tractor; a speed (V) of the vehicle system; and a brake health status of one or more of the brakes. The method further comprises: determining if the vehicle system is in un unstable condition based on rotation angle, towing force, steering angle and speed; if the vehicle system is in the unstable condition, determining a braking distribution among the brakes for reducing the instability, based on rotation angle, towing force, steering angle, speed, and brake health status. The vehicle system is braked according to the braking distribution.