Trailer Brake Signal Switching for Roll Stability Control

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Solution Overview

Problem

Existing trailer braking systems fail to efficiently control the trailer braking systems fail to efficiently control the trailer braking systems fail to efficiently control the trailer braking systems fail to efficiently control the trailer braking systems fail to efficiently control the trailer braking systems fail to efficiently control the trailer braking systems fail to efficiently control the trailer braking systems fail to efficiently control the trailer braking systems fail to efficiently control the trailer braking systems in vehicle trains, particularly in vehicle trains with a tractor towing a lead trailer and a rear trailer.

Innovation Solution

A trailer brake control apparatus for a vehicle train that includes a trailer braking controller and pneumatic devices to select and deliver specific braking signals to the rear trailer based on driver requests and roll stability events, enhancing braking performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If trailer service brakes of lead trailer and rear trailer are applied in response to driver request, then basic braking function is provided, but braking performance cannot be optimized during roll stability events

Engineering Contradiction:
Improvebraking performanceVSAvoidbrake control system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A controller is introduced as an intermediary between the driver's brake request and the actual brake application. The controller receives the driver's brake signal, detects roll stability events through sensors, and intelligently selects between service brake signals and roll stability brake signals to optimize braking performance while maintaining system reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The brake control system transitions from a static, fixed brake application method to a dynamic system that can adaptively select between different brake signals based on real-time vehicle conditions. The controller dynamically switches between service braking mode and roll stability braking mode depending on whether a roll stability event is detected, optimizing performance for varying operational conditions.

Inventive Principle:
Principle #15Dynamics

2Reliability

If trailer service brakes are controlled in response to braking signals from trailer controller, then braking performance is improved, but the system cannot respond to roll stability events

Engineering Contradiction:
Improvebraking performanceVSAvoidresponse to roll stability events
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The brake control system is designed with multi-functionality to handle both normal braking operations and roll stability events. The controller can process service brake signals from the driver and simultaneously respond to roll stability events detected by sensors, selecting the appropriate brake signal type based on the current operational context, thereby achieving both improved braking performance and roll stability response capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system dynamically adapts its braking strategy based on the detected event type. During normal operation, the system uses service brake signals for optimized braking performance. When a roll stability event is detected, the system transitions to using roll stability brake signals, demonstrating dynamic versatility in responding to different operational conditions.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If a single braking signal is used for both service braking and roll stability, then system complexity is reduced, but braking performance cannot be optimized for different conditions

Engineering Contradiction:
Improvebrake signal system complexityVSAvoidbraking performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The braking signal system is segmented into distinct signal types: service brake signals for normal braking operations and roll stability brake signals for stability control events. The controller selectively applies the appropriate signal type based on the detected condition, allowing each signal type to be optimized for its specific function while maintaining manageable system complexity through structured signal separation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically selects between different braking signal types based on real-time conditions. Rather than using a single fixed braking signal, the controller adapts the signal type (service brake or roll stability brake) according to whether a roll stability event is detected, enabling optimized braking performance for different operational conditions while maintaining clear system architecture.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus improves braking performance by providing tailored braking signals to the rear trailer, enhancing the overall braking efficiency of the vehicle train.

Implementation Method 1

A number of pneumatic devices are arranged to select one of a plurality of braking signals

Methodology Applied
Scientific EffectPneumatics:

Data Source

PatentUS20260014968A1Trailer brake control apparatus for a vehicle train and methods therefor
Publication Date: 2026.01.15 BENDIX COMMERCIAL VEHICLE SYSTEMS LLC
  • US20260014968A1 patent drawing
  • US20260014968A1 patent drawing
  • US20260014968A1 patent drawing

AI summary

A trailer brake control apparatus is provided for enabling a lead trailer of a vehicle train to provide a selected braking signal for delivery to a rear trailer of the vehicle train. The trailer brake control apparatus comprises a number of pneumatic devices arranged to select one of a plurality of braking signals. The trailer brake control apparatus also comprises a trailer braking controller arranged to (i) receive a first braking signal to apply trailer service brakes of the vehicle train, (ii) produce a second braking signal based upon roll stability activation, and (iii) control the number of pneumatic devices in response to the roll stability activation to select either the first braking signal or the second braking signal for delivery to the rear trailer of the vehicle train.