Trailer Cable Connection Monitoring With Multimodal Sensor Fusion

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Solution Overview

Problem

Current methods for monitoring the connection status of trailer cables during towing operations are inefficient, requiring manual inspections and often necessitating two people to ensure proper functioning of brake lights and trailer systems, which can be unsafe and time-consuming.

Innovation Solution

A multimodal sensor system integrated with the vehicle that uses optical, radio, and range signal data to monitor the connection status of trailer cables, including a trailer cable monitoring device that initiates a monitor function upon detecting a trailer presence and determines connection statuses through an information fusion algorithm, implementing an action state machine to generate alerts and recommendations based on vehicle speed and cable connection states.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If manual inspection methods are used to check cable connections, then the system complexity remains low, but the time consumption and safety risks increase significantly

Engineering Contradiction:
Improvetime consumption for status checkVSAvoidsystem complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The system enables self-monitoring of cable connections through integrated sensors that automatically detect connection status without requiring manual inspection. The multimodal sensors continuously monitor electrical continuity, physical position, and environmental conditions to assess cable connection health autonomously.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces manual mechanical inspection with automated sensor-based detection. Optical sensors, electrical continuity sensors, and position sensors substitute for human visual and physical examination, enabling remote and continuous monitoring of cable connections.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If manual inspection by two people is performed, then the accuracy of status check improves, but the operational efficiency and safety deteriorate

Engineering Contradiction:
Improveaccuracy of status checkVSAvoidoperational efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The system implements continuous feedback through multiple sensor modalities that monitor cable connection status in real-time. Electrical continuity sensors detect connection integrity, optical sensors verify physical connection state, and the system provides ongoing feedback about connection health without requiring human intervention.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent employs multimodal sensors that perform multiple detection functions simultaneously. A single sensor system conducts electrical continuity testing, physical position verification, and environmental condition monitoring, replacing the need for multiple inspectors while maintaining comprehensive assessment accuracy.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If frequent manual status checks are conducted, then the reliability of trailer operation improves, but the loss of time and operational disruption increase

Engineering Contradiction:
Improvereliability of trailer operationVSAvoidoperational disruption
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system enables continuous monitoring of cable connections through integrated sensors that operate throughout the towing operation. Electrical continuity sensors, optical sensors, and position sensors continuously assess connection status without interrupting vehicle or trailer operations, providing uninterrupted reliability assurance.

Inventive Principle:
Principle #20Continuity of useful action

4Productivity

If automated sensor systems are implemented, then the productivity and safety improve, but the device complexity and initial time investment increase

Engineering Contradiction:
Improvemonitoring efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent divides the monitoring system into modular sensor components that can be independently implemented and integrated. Electrical continuity sensors, optical sensors, and position sensors function as separate modules that collectively provide comprehensive cable connection monitoring, allowing phased implementation and reduced initial complexity burden.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11862904B2Multimodal sensor-based state of connection monitoring for a 7-pin trailer cable or the like, and a trailer breakaway cable
Publication Date: 2024.01.02 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US11862904B2 patent drawing
  • US11862904B2 patent drawing
  • US11862904B2 patent drawing

AI summary

Systems, Methods, and Apparatuses are provided for monitoring cable connections between a trailer and vehicle. The system includes a monitoring device disposed within the vehicle; and a trailer cable and a breakaway trailer cable that provide a set of cable connections, the monitoring device is configured to: monitor the set of cable connections from connection data generated by a set of multimodal sensors integrated with the vehicle about statuses of the cable connections between the trailer and the vehicle; initiate a monitor function upon detection of a presence of the trailer connected to the vehicle by at least one sensor of the set of multimodal sensors integrated with the vehicle; and determine the statuses of the cable connections by fusing together using an information fusion algorithm one or more types of signal data from the set of multimodal sensors comprising optical signal data, radio signal data, and range signal data.