Vehicle Trailer Connector Magnetic Alignment
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Solution Overview
Problem
Existing electrical connector systems for vehicles and trailers face challenges such as time-consuming alignment, unreliable locking due to dirt or ice, and difficulty in disconnection, especially in harsh weather conditions, and require substantial manual force and expensive magnetic interlocking mechanisms.
Innovation Solution
The introduction of a connector system featuring a first connector with a pair of magnets laterally positioned adjacent to a circular space and magnet anchors on the second connector, allowing for easy alignment and secure engagement using elliptical or oval configurations, reducing the need for complex bayonet-type twist-locking and minimizing manual force requirements.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If spring-loaded lid and bead locking mechanism is used, then interlocking is achieved, but locking becomes unreliable over time due to dirt or ice jamming
Solution Approach 1:
The patent replaces the mechanical spring-loaded lid and bead locking mechanism with a magnetic locking system. Magnets are positioned in the connector housing to attract and hold the mating connector through magnetic force, eliminating moving mechanical parts that can jam with dirt or ice. The magnetic field penetrates through the housing walls to provide reliable locking without exposed mechanical components.
2Reliability
If bayonet-type twist-locking is used, then interlocking is achieved, but alignment becomes challenging and operation difficult in frosty conditions
Solution Approach 1:
The patent eliminates the bayonet-type twist-locking mechanism and replaces it with a magnetic attraction system. The magnets automatically guide and hold the connectors in proper alignment through magnetic attraction, eliminating the need for manual twisting and alignment. Disconnection is simplified by overcoming the magnetic force, which is much easier than forcing apart ice-jammed bayonet couplings.
3Reliability
If heavy duty ring shaped magnets are used for powerful interlocking, then secure connection is achieved, but cost increases and manual control requirements increase
Solution Approach 1:
The patent divides the magnetic locking function into multiple smaller magnets distributed around the connector housing perimeter, rather than using one or two large heavy-duty ring magnets. This segmentation achieves the same total magnetic holding force while using smaller, lighter, and less expensive magnet components that are easier to install and control.
4Reliability
If pointed contact pins with substantial spring force are used, then electrical connection is achieved, but material requirements become stringent and cost increases
Solution Approach 1:
The patent changes the contact geometry from pointed pins requiring high spring force to flat or rounded contact surfaces that distribute pressure more evenly. This parameter change allows for lower spring forces while maintaining reliable electrical contact, reducing the need for expensive non-corrosive materials like stainless steel or gold plating, and allowing the use of standard carbon steel with appropriate coatings.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution enables easier and more reliable connection and disconnection of vehicle and trailer connectors, improving operational efficiency and reducing the risk of damage from ice or dirt, while providing a cost-effective and technically simple solution.
Implementation Method 1
a pair of magnets being located laterally of said circular space adjacent a wall of the space opening, and a pair of magnet anchors is located laterally of the sleeve on the second connector to releasably engage the pair of magnets upon joining
Data Source
Figure 1a~1d
Figure 2a~2h
Figure 3a~4e
AI summary
An electrical connector system comprising a first connector (100; 200; 300; 400; 1200; 1400) to be associated with a vehicle and a second connector (500; 1500; 1900) to be associated with a trailer for the vehicle. The first connector has an opening with an assembly of electrical sockets (102; 303; 1212; 1409), and a pair of magnets (105; 307; 1203; 1403) are located adjacent the opening (104; 306). The second connector (500; 1500; 1900) has an assembly of electrical pins (501; 1501; 1913) to engage the electrical sockets (102; 303; 1212; 1409). A pair of magnet anchors (504; 1525; 1908) is located on the second connector (500; 1500; 1900) at end regions of a largest cross-sectional dimension thereof to releasably engage the pair of magnets (105; 307; 1203; 1403) on the first connector upon joining of the first and and second connectors and interaction of the pins and sockets.