Trailer Coupler Clamping Bar Locking Mechanism
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Solution Overview
Problem
Conventional trailer couplers often require complex two-piece assemblies and lack efficient mechanisms for securely locking the hitch ball, leading to potential disconnection during towing.
Innovation Solution
A single-piece trailer coupler design featuring a clamping bar with a pivot joint and spring-loaded handle, which allows for secure locking of the hitch ball within a socket through a clamping mechanism, ensuring stability and ease of assembly.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If a conventional two-piece assembly is used for the trailer coupler, then ease of manufacture may be improved, but device complexity increases and reliability decreases due to potential disconnection issues
Solution Approach 1:
The patent merges the coupler body and locking plate into a single integrated casting, eliminating the need for separate assembly of multiple components. This single-piece construction reduces device complexity while maintaining ease of manufacture through standardized casting processes, and simultaneously improves reliability by eliminating interfaces between parts that could fail or disconnect during towing.
2Ease of manufacture
If a conventional locking plate design is used, then ease of manufacture is maintained, but reliability deteriorates due to potential hitch ball disconnection
Solution Approach 1:
The patent incorporates a spring-loaded clamping bar that dynamically adjusts to maintain constant contact pressure with the hitch ball. The spring mechanism automatically compensates for wear, thermal expansion, and loading variations, ensuring the hitch ball remains securely retained under all operating conditions. This dynamic retention system significantly improves reliability while the spring component can be easily manufactured using standard coil spring fabrication processes.
3Reliability
If a secure locking mechanism is implemented, then reliability improves, but device complexity increases
Solution Approach 1:
The patent employs a self-actuating spring-loaded clamping bar that automatically engages and maintains retention of the hitch ball without requiring external actuators, motors, or complex control systems. The spring force automatically adjusts to maintain optimal clamping pressure, and the design includes self-alignment features that ensure proper engagement. This self-service mechanism achieves high reliability through simple, passive mechanical means, avoiding the addition of complex active control systems.
Data Source
AI summary
A trailer coupler may be provided with an opening and socket for a hitch ball, and a clamping bar in an internal channel for locking the coupler and hitch together. The internal channel may extend horizontally and be positioned above the opening and below the socket. The channel may include a laterally-facing aperture adjacent the second end, out of which one end of the clamping bar may extend. That end of the clamping bar may include a bracket with an open channel to fit over a flange on the coupler body. The coupler may be assembled by inserting a first end of the clamping bar through the laterally-facing aperture, and moving the first end of the clamping bar into the coupler body channel while fitting the bracket over the flange at the open channel of the clamping bar.


