Trailer Fault Code Evaluation for Early Failure Detection

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Solution Overview

Problem

Existing telematics data sets and fault codes for utility vehicle trailers only allow for inferences about the state of the trailer, limiting effective countermeasures to trailer faults.

Innovation Solution

A method and system that utilize servers to obtain, evaluate, and generate user information from multiple fault codes, enabling early detection of increased probabilities of undesired behaviors in utility vehicle trailers through statistical analysis and digital representations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If fault codes are transmitted at a certain frequency, then data transmission is achieved, but only inferences about trailer state can be made and countermeasures can only be taken after faults occur

Engineering Contradiction:
Improveinformation about trailer stateVSAvoidability to take countermeasures
Core Design Contradiction:
Loss of informationVSReliability

Solution Approach 1:

The system performs preliminary evaluation of fault codes before actual trailer failures occur. By analyzing fault code patterns, frequencies, and combinations in advance, the system can identify potential failures and alert users proactively, enabling countermeasures to be taken before the actual fault manifests in the trailer operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system establishes a feedback loop where fault codes from multiple trailers are collected, evaluated, and used to generate information that feeds back into the monitoring system. This feedback mechanism enables continuous improvement of fault detection accuracy and proactive identification of patterns that indicate impending failures.

Inventive Principle:
Principle #23Feedback

2Reliability

If statistical evaluation of fault codes is performed, then early detection of failure probabilities is enabled, but system complexity increases

Engineering Contradiction:
Improveearly detection of failuresVSAvoidserver evaluation system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system segments the evaluation process into distinct functional components: fault code collection, statistical evaluation, pattern recognition, and information generation. Each component handles specific aspects of the analysis independently, making the overall complex system more manageable and maintainable while enabling sophisticated fault detection capabilities.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The server acts as an intermediary between the telematics units and the user. It collects fault codes from multiple trailers, performs statistical evaluation, and generates meaningful information that users can act on. This intermediary function consolidates complexity in a centralized system that processes and translates raw data into actionable insights.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If multiple fault codes from multiple trailers are evaluated, then statistical anomalies can be detected, but data processing requirements increase

Engineering Contradiction:
Improvedetection precision of statistical anomaliesVSAvoiddata processing efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The system merges fault code data from multiple trailers into a unified evaluation process. By combining and analyzing fault codes across the entire fleet rather than processing each trailer independently, the system achieves higher statistical precision in anomaly detection while efficiently utilizing aggregate data patterns.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system changes the parameters of analysis by evaluating fault codes based on their frequency, temporal patterns, and relationships with trailer characteristics. This parameter transformation enables statistical anomalies to be detected more effectively by analyzing fault codes in different dimensional spaces, improving detection precision without proportionally increasing processing requirements.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20260080725A1Evaluation of Fault Codes
Publication Date: 2026.03.19 SCHMITZ CARGOBULL AG
  • US20260080725A1 patent drawing
  • US20260080725A1 patent drawing
  • US20260080725A1 patent drawing

AI summary

A method includes obtaining a plurality of fault codes for a plurality of utility vehicle trailer. Each of the fault codes represents an undesired behavior of a respective utility vehicle trailer of the plurality of utility vehicle trailers or one or more components of the respective utility vehicle trailer of the plurality of utility vehicle trailers. The method includes evaluating the obtained fault codes and based on the evaluation, generating user information.