Trailer Hitch Cover Push-Button Release for Secure Retention

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Solution Overview

Problem

Existing trailer hitch cover retention and release systems are costly, prone to wear, and difficult for end users to operate, with snap fasteners requiring complex tuning and potentially breaking.

Innovation Solution

A push-to-release snap button mechanism with a depressible button release mechanism that allows easy removal and installation of trailer hitch covers, reducing tooling costs and improving user satisfaction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If barbed snaps are used for retention, then the cover can be secured in place, but the snaps can break and are not easily removed by users

Engineering Contradiction:
Improveretention reliabilityVSAvoidremoval ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The fastening system is segmented into two distinct functional components: a retention mechanism (barbed snap) that secures the cover during normal use, and a release mechanism (button with slot) that enables easy removal. This segmentation allows each component to optimize its specific function without compromise.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The button acts as an intermediary tool that mediates between the user and the barbed snap retention mechanism. By inserting the button into the slot and pressing, the user can easily release the cover without directly manipulating the difficult-to-remove barbed snap fastener.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If quarter turn fasteners are used, then the cover can be removed and reinstalled, but the fasteners wear after repeated use and do not provide desired longevity

Engineering Contradiction:
Improveremoval and installation capabilityVSAvoidfastener longevity
Core Design Contradiction:
Ease of operationVSDuration of action of stationary object

Solution Approach 1:

The system separates the frequent operational action (insertion/removal via button and slot) from the permanent retention function (barbed snap engagement). The barbed snap provides durable, long-lasting retention, while the button/slot mechanism handles repeated user interactions without wearing the retention components.

Inventive Principle:
Principle #1Segmentation

3Reliability

If barbed snaps are used, then the cover can be secured without rattling or falling off, but the design requires many tuning steps during assembly and slows production

Engineering Contradiction:
Improveretention securityVSAvoidassembly complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The button and slot mechanism is designed to be self-aligning and self-regulating during assembly. The slot guides the button into proper position, and the barbed snap automatically engages at the correct depth, eliminating the need for multiple tuning steps to achieve proper retention force and removal force balance.

Inventive Principle:
Principle #25Self-service

4Reliability

If barbed snaps are used, then the cover can be retained securely, but it is not evident to the end user on how to remove the cover

Engineering Contradiction:
Improveretention forceVSAvoidremoval instruction clarity
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The button is made visually distinct and prominent, creating an obvious visual cue for users. The button's design and positioning make it evident that this is the release mechanism, providing clear visual instruction to users on how to remove the cover without requiring additional documentation or instructions.

Inventive Principle:
Principle #32Color changes

Data Source

PatentUS12202307B2Trailer hitch cover retention and release feature
Publication Date: 2025.01.21 MAGNA EXTERIORS INC
  • US12202307B2 patent drawing
  • US12202307B2 patent drawing
  • US12202307B2 patent drawing

AI summary

Provided is a removable cover (10) for the trailer hitch area of a vehicle such as an SUV, pickup truck or other vehicle (11). A fascia (12) having an opening (14) for allowing access for a trailer hitch area of a vehicle is provided. A cover member (16) for removably covering the opening (14) is operative for being secured in the opening (14). The cover member includes a lock mechanism for being received in the fascia, said lock mechanism including a depressible button release mechanism (18).