Trailer Jack Drill Interface Hexagonal Drive

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Solution Overview

Problem

Existing RV jacks are either expensive and power-dependent (electric jacks) or laborious to use (manual jacks), lacking a cost-effective and efficient option for manual operation with a common power source like a handheld drill.

Innovation Solution

A manual trailer lifting jack with a drill power option, featuring a telescopically slidable inner tube, a threaded rod, driving gear, bevel gear, and hexagonal head, allowing operation by both manual crank and power drill, with a gear ratio of 1:2.5 and components made of iron or reinforced nylon for durability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If an electric jack is used, then ease of operation is improved, but cost increases and reliability deteriorates due to power dependency

Engineering Contradiction:
Improveease of operationVSAvoidreliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The jack is designed with a universal drive interface (hexagonal head on the gear shaft) that accepts both manual cranks and power drill adapters, enabling the same device to function in multiple modes. This multi-functionality resolves the contradiction by allowing users to choose the most appropriate operation mode for each situation, ensuring reliability through manual operation when power is unavailable while maintaining ease of operation when power is available.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If a manual jack is used, then cost is reduced and reliability is improved, but ease of operation deteriorates

Engineering Contradiction:
ImprovereliabilityVSAvoidease of operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The jack incorporates a dynamic operation system where the drive method can be changed from manual to powered based on situational needs. The gear shaft with hexagonal head allows dynamic switching between crank-based manual operation and drill-based powered operation, making the system adaptable to different operational requirements and reducing the operational effort burden while maintaining reliability.

Inventive Principle:
Principle #15Dynamics

3Productivity

If a power drill is used to operate the jack, then productivity is improved, but device complexity increases

Engineering Contradiction:
ImproveproductivityVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The drive system is segmented into a standardized interface (hexagonal head on gear shaft) and separate operation tools (crank or drill adapter). This segmentation allows the jack body to remain relatively simple while enabling powerful drill operation through a simple adapter attachment, thus improving productivity without significantly increasing the complexity of the jack itself.

Inventive Principle:
Principle #1Segmentation

4Adaptability or versatility

If a standardized drive interface is provided for both manual and powered operation, then adaptability is improved, but device complexity increases

Engineering Contradiction:
ImproveadaptabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The gear shaft is designed with a universal hexagonal head interface that serves as a standardized drive interface for both manual cranks and power drill adapters. This universal interface provides high adaptability by accommodating different operation methods without requiring multiple specialized drive mechanisms, thereby avoiding significant increases in device complexity while achieving multi-functionality.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and cost-effective lifting of RVs, providing a stable and labor-saving solution that can be operated manually or with a power drill, enhancing usability and reducing labor compared to traditional manual jacks.

Implementation Method 1

a gear shaft that includes a bevel gear and a hexagonal head; and a gear housing that houses the gear shaft, driving gear, and the top block

Methodology Applied
Scientific EffectGear: Gear

Implementation Method 2

a threaded rod that pass through a center of the top block and is rotatably held within the outer tube and fixed from axial movement relative to the outer tube; a threaded block that is connected to a top of the inner tube and has threads that engage the threaded rod so that a rotation of the threaded rod causes the inner tube to slide axially within the outer tube

Methodology Applied
Scientific EffectScrew: Screw

Data Source

PatentUS11318917B2Manual trailer lifting jack with drill power option
Publication Date: 2022.05.03 FORCOME ZHEJIANG CO LTD
  • US11318917B2 patent drawing
  • US11318917B2 patent drawing
  • US11318917B2 patent drawing

AI summary

A manual trailer lifting jack with drill power option includes: an outer tube; an inner tube that is telescopically slidable within the outer tube; a foot that is connected to a bottom of the outer tube; a top block that is connected to a top of the outer tube; a threaded rod that pass through a center of the top block and is rotatably held within the outer tube and fixed from axial movement relative to the outer tube; a threaded block that is connected to a top of the inner tube and has threads that engage the threaded rod so that a rotation of the threaded rod causes the inner tube to slide axially within the outer tube; a driving gear that is connect the top block and drives the threaded rod; a gear shaft that includes a bevel gear and a hexagonal head; and a gear housing that houses the gear shaft, driving gear, and the top block.