Trailer Light Connectivity Detection Using Periodic Test Signals

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Solution Overview

Problem

Existing systems lack an efficient method to determine the connection status and type of lights on a trailer without visible illumination, posing challenges for safety and operational efficiency.

Innovation Solution

A towing vehicle equipped with a towing control unit that includes circuitry to detect light connections by generating test signals and analyzing response signals, distinguishing between incandescent, LED, and open circuit conditions based on timing characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If test signals are generated frequently to detect light connection status, then detection speed and safety are improved, but energy consumption increases

Engineering Contradiction:
Improvelight connection detection reliabilityVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system implements periodic testing at configured intervals rather than continuous testing, allowing the vehicle to detect light connection status reliably while consuming energy only during test cycles. The controller can be configured to test at specific intervals or under specific conditions, balancing detection reliability with energy conservation.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system changes testing parameters dynamically based on vehicle state. Testing frequency and signal characteristics are adjusted according to whether the vehicle is moving, parked, or in different operational modes, reducing energy consumption during low-risk periods while maintaining high detection reliability when needed.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If the towing control unit continuously monitors light status, then detection accuracy is improved, but computational resources are consumed

Engineering Contradiction:
Improvelight status detection precisionVSAvoidcontrol unit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system extracts only the essential information needed for light status detection from the complex electrical signals. By focusing on specific electrical characteristics (voltage levels, current flow patterns, resistance values) rather than analyzing all possible signal parameters, the system achieves high detection precision with simplified processing logic.

Inventive Principle:
Principle #2Taking out (Extraction)

3Loss of information

If the system distinguishes between different light types (incandescent, LED, open circuit), then diagnostic capability is improved, but detection complexity increases

Engineering Contradiction:
Improvelight type informationVSAvoidlight type detection difficulty
Core Design Contradiction:
Loss of informationVSDifficulty of detecting and measuring

Solution Approach 1:

The system replaces complex visual inspection or manual testing with automated electrical measurements. By using electrical characteristics (current draw, voltage response, resistance) to identify light types, the system achieves accurate differentiation between incandescent, LED, and open circuit conditions through simple electrical tests rather than complex diagnostic procedures.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables frequent and accurate detection of light connection states and types without illuminating the lights, improving safety and operational efficiency by ensuring proper lighting functionality and detecting potential issues like corrosion.

Implementation Method 1

the corresponding connectivity circuit periodically (e.g., every 20 millisecond (ms), every 100 ms, every 250 ms, etc.) generates a test signal. Based on characteristics of a response signal to the test signal, the connectivity circuit (or, in some examples, processing circuitry coupled to the connectivity circuitry) determines whether the corresponding turn signal light and/or braking light of the trailer is connected.

Methodology Applied
Scientific EffectElectrical signal transmission and detection: Conduction (electrical)

Data Source

PatentUS12311839B2Lighting state detection for a vehicle trailer
Publication Date: 2025.05.27 HORIZON GLOBAL AMERICAS INC
  • US12311839B2 patent drawing
  • US12311839B2 patent drawing
  • US12311839B2 patent drawing

AI summary

A towing vehicle includes a towing control unit with circuitry to detect whether a light is connected to the electrical harness electrically coupling the vehicle to the trailer. The towing control unit may include lamp connectivity circuits for, for example, the left turn signal and the right turn signal. To determine whether the turn light is connected, the corresponding connectivity circuit periodically generates a test signal. Based on characteristics of a response signal to the test signal. The connectivity circuit determines whether the corresponding turn signal light of the trailer is connected based on a response to the test signal. The connectivity circuit may distinguished whether an incandescent-based turn signal light, a light emitting diode (LED)-based turn signal light, and an open circuit is sensed based on the characteristics of the response signal.