Trailer Railing Assembly With Ratcheting Straps for Compact Storage

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Solution Overview

Problem

Existing railing systems for flatbed trailers are expensive, large, and difficult to store, requiring maintenance that can render them unusable.

Innovation Solution

A railing assembly comprising ratcheting and connecting posts with flexible straps that can be easily secured and adjusted, allowing for customizable installation and storage, using straps that are lightweight and easy to maneuver.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional deck structures with railings are used, then safety and accessibility are improved, but cost, storage difficulty, and maintenance requirements increase

Engineering Contradiction:
ImprovesafetyVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The railing system is divided into separate modular components: posts with ratcheting assemblies, connection posts, and individual straps. Each component can be independently installed, adjusted, and removed, transforming a complex integrated structure into manageable segments that are easier to handle and store.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from a fixed rigid railing to a dynamic adjustable configuration using ratcheting mechanisms that allow straps to be tensioned and locked at various positions. This enables the railing to adapt to different height requirements and loading scenarios while maintaining safety.

Inventive Principle:
Principle #15Dynamics

2Reliability

If traditional deck structures with railings are used, then safety and accessibility are improved, but storage space requirements increase

Engineering Contradiction:
ImprovesafetyVSAvoidstorage space
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

By segmenting the railing into removable posts and flexible straps, the system can be completely disassembled and stored in compact configurations. The straps can be coiled and the posts stacked, dramatically reducing storage volume compared to a fixed deck structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The use of flexible fabric or webbing straps instead of rigid rails allows the barrier material to be collapsed and stored in minimal space while still providing effective safety function when deployed.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If traditional deck structures with railings are used, then safety and accessibility are improved, but maintenance requirements and costs increase

Engineering Contradiction:
ImprovesafetyVSAvoidmaintenance difficulty
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The modular design allows individual components to be independently maintained or replaced. If a strap wears out or a post becomes damaged, only that specific component needs attention rather than the entire railing system, simplifying maintenance operations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system uses simple, inexpensive components like fabric straps and basic ratcheting mechanisms that can be easily replaced if worn. These consumable parts are cheaper and simpler to maintain than permanent welded railings or complex deck structures.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Reliability

If traditional deck structures with railings are used, then safety and accessibility are improved, but cost increases

Engineering Contradiction:
ImprovesafetyVSAvoidcost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The railing system uses inexpensive materials such as aluminum or steel posts, fabric straps, and simple ratcheting mechanisms. These components are far cheaper to manufacture and purchase than permanent deck structures with welded railings, while still providing adequate safety for the application.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The system achieves safety through adjustable strap tension and positioning rather than through massive structural components. By changing the parameters of tension and configuration rather than increasing structural mass, the system provides safety at lower cost.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a cost-effective, space-efficient, and easily maintainable railing system that can be easily installed and removed, reducing storage needs and maintenance costs while ensuring safety and accessibility.

Implementation Method 1

The at least one ratcheting post includes at least one ratcheting assembly attached to the at least one ratcheting post for selectively engaging a strap

Methodology Applied
Scientific EffectRatcheting mechanism: Ratchet

Data Source

PatentUS11858560B2Railing assembly for trailer
Publication Date: 2024.01.02 GUNSBERG DAVID
  • US11858560B2 patent drawing
  • US11858560B2 patent drawing
  • US11858560B2 patent drawing

AI summary

A railing assembly includes at least one ratcheting post and at least one connection post. The at least one ratcheting post includes at least one ratcheting assembly attached to the at least one ratcheting post for selectively engaging a strap and the at least one connecting post including at least one attachment point for engaging an attachment member on the strap.