Trailer Drive Torque Control for Articulation Stability

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Solution Overview

Problem

Existing trailers with drive assemblies face instability issues during large articulation angles, particularly in tight bends, leading to potential jackknifing and destabilization of the vehicle combination, necessitating costly and maintenance-intensive sensor systems.

Innovation Solution

A method adjusts drive torque based on trailer speed, using redundant speed signals to determine articulation angles and regulate torque, eliminating the need for separate sensors and ensuring safe navigation by restricting or increasing torque based on speed thresholds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If separate sensors are used to determine articulation angle, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvearticulation angle measurementVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system uses existing wheel speed sensors to self-determine the articulation angle through calculation rather than requiring separate articulation angle sensors. The controller computes the articulation angle based on differential wheel speeds, making the system self-sufficient using already-installed components.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces physical mechanical sensors for measuring articulation angle with a computational/mathematical approach. Instead of using mechanical sensors to directly measure the angle, the system calculates it from wheel speed data, substituting a mechanical measurement system with a computational one.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If drive torque is increased for better acceleration, then productivity is improved, but stability deteriorates during tight bends

Engineering Contradiction:
Improvetrailer accelerationVSAvoidvehicle combination stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The drive torque is dynamically adjusted based on real-time articulation angle and speed conditions. The system continuously monitors wheel speed differences to calculate articulation angle and modifies torque output accordingly, allowing high torque during straight travel for productivity while reducing torque during tight bends to maintain stability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system implements feedback control by continuously monitoring wheel speed sensors, calculating articulation angle, and using this information to regulate drive torque. The controller adjusts torque based on the feedback from articulation angle measurement, ensuring stability is maintained while allowing productivity when conditions permit.

Inventive Principle:
Principle #23Feedback

3Stability of the object's composition

If speed threshold regulation is applied, then stability is improved, but ease of operation deteriorates

Engineering Contradiction:
Improvevehicle combination stabilityVSAvoiddriving flexibility
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The speed threshold regulation uses feedback from the articulation angle calculation to automatically adjust torque. The system monitors the calculated articulation angle in real-time and compares it against threshold values, automatically regulating torque without requiring manual driver intervention, thus maintaining stability while preserving operational ease.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The controller automatically manages torque regulation based on calculated articulation angle without requiring driver input or manual adjustments. The system self-regulates by comparing calculated articulation angles against predefined thresholds and adjusting torque accordingly, maintaining stability while keeping the driving process simple and intuitive.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20260034895A1Method for operating a drive of a trailer, and a trailer for a vehicle combination
Publication Date: 2026.02.05 ZF CV SYST GLOBAL GMBH
  • US20260034895A1 patent drawing
  • US20260034895A1 patent drawing
  • US20260034895A1 patent drawing

AI summary

A method is for operating a drive of a trailer, in which a drive assembly of the trailer is actuated by a drive signal, the drive signal being used for adjusting a drive torque of the drive assembly in order to avoid destabilization of a vehicle combination including the trailer and the drive torque being adjusted as a function of a speed of the trailer or of the vehicle combination.