Trailer Wheel Hub Generator Using Magnetic Induction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing vehicle trailer electrical systems are unreliable due to susceptibility to contamination and faults, often failing to ensure a consistent supply of electrical energy, as they rely on complex and prone-to-failure mechanisms for energy generation.

Innovation Solution

A vehicle trailer equipped with a drivable electrical generator using a ring of permanent magnets on the brake hub or a separate magnet carrier interacting with a stationary coil, inducing voltage through movement, which is connected to a charger and storage system, ensuring reliable energy supply and reduced maintenance needs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional transmission means (friction rollers, toothed belts) are used to connect the generator to the wheel, then the generator can be driven by wheel rotation, but the system becomes susceptible to contamination and faults

Engineering Contradiction:
Improvereliability of electrical energy generationVSAvoidcomplexity of transmission mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the conventional mechanical transmission system (friction rollers, toothed belts) with a direct magnetic coupling system. The generator is mounted directly on the wheel hub, and magnetic fields are used to transfer rotational motion without physical contact between moving parts. This eliminates contamination risks from mechanical components while maintaining reliable energy generation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The generator is integrated directly into the wheel hub structure, merging the drive source and the energy generation system into a single unified component. This eliminates the need for separate transmission mechanisms and reduces the number of moving parts that could fail or become contaminated.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If a magnetic coil arrangement with magnets on the wheel and stationary coil on the fork is used, then electrical energy can be generated from wheel rotation, but the system is susceptible to contamination from contact between moving and stationary parts

Engineering Contradiction:
Improvereliability of electrical energy generationVSAvoidcontamination susceptibility
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces contact-based magnetic coupling with a contactless magnetic field interaction system. The generator uses magnetic fields to transfer rotational energy from the wheel to the stationary coil assembly without any physical contact between moving and stationary components, eliminating contamination pathways.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The magnetic field acts as an intermediary between the rotating wheel and the stationary generator components. This field-based mediation allows energy transfer without direct contact, preventing contamination from being transmitted between moving and stationary parts.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If complex electrical systems and control systems are installed in the trailer, then the trailer has advanced functionality, but sufficient electrical energy cannot always be guaranteed to reach the trailer

Engineering Contradiction:
Improveelectrical system functionalityVSAvoidelectrical energy supply reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The trailer generates its own electrical energy through the wheel-driven generator system, making it self-sufficient. The generator converts the kinetic energy from wheel rotation into electrical energy, allowing the trailer to power its own electrical systems without relying entirely on external power sources from the towing vehicle.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The generator operates periodically during trailer movement, converting kinetic energy to electrical energy during motion. This periodic energy generation ensures that electrical systems remain powered during transit, complementing the trailer's electrical infrastructure.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a reliable, low-wear, and maintenance-free electrical energy generation system for trailers, reducing the risk of contamination and faults, ensuring consistent power supply to the trailer's electrical systems.

Implementation Method 1

an electric generator that can be driven by a movement of the trailer and is formed by magnets and at least one coil (14), the magnets (12) being located in a ring area on the outer housing circumference of a brake hub (9) or on a separate one between a brake hub ( 9) and a rim (15) positioned magnet carrier are arranged and wherein the coil (14) opposite the brake hub (9) or the magnet carrier is arranged stationary on the trailer, wherein in the coil (14) due to d When the magnets (12) move, a voltage is induced

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP3858715B1Vehicle trailer with electric generator
Publication Date: 2022.11.30 HOBBY WOHNWAGENWERK ING HARALD STRIEWSKI
  • EP3858715B1 patent drawingFigure 1~2
  • EP3858715B1 patent drawingFigure 3~5
  • EP3858715B1 patent drawingFigure 6~7

AI summary

The invention relates to a vehicle trailer. To provide a vehicle trailer and an electrical system for a vehicle trailer that is particularly reliable in operation, easy to assemble, and resistant to malfunctions, and which also ensures a reliable power supply to the trailer, the invention proposes a vehicle trailer which has an electric generator that can be driven by the movement of the trailer, wherein the generator is formed by magnets (12) arranged on a brake hub (9) and/or on a rim (15) and at least one coil (14) which is fixedly arranged on the trailer relative to the brake hub (9) and/or the rim (15), in which a voltage is induced due to the movement of the magnets (12).