Trailing Edge Sheath Apertures for Gas Turbine Noise Reduction

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Solution Overview

Problem

Gas turbine engines experience noise emissions due to airflow interactions with stator vanes, leading to broadband and tonal noise, which existing solutions fail to adequately address without increasing engine weight.

Innovation Solution

A noise-reducing airfoil design featuring a trailing edge sheath with apertures that supply pressurized air to reduce wakes and velocity deficits, thereby minimizing noise generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If stator vanes are added to reduce air swirling motion, then momentum loss is reduced, but noise emissions increase

Engineering Contradiction:
Improvemomentum lossVSAvoidnoise emissions
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

The patent uses the harmful high-velocity jet stream, which causes noise, and redirects it through ejector holes to serve a beneficial purpose: reducing the velocity deficit and enhancing the boundary layer on the airfoil surface, thereby reducing drag and noise simultaneously

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent employs pneumatic principles by using compressed air from the jet stream itself, channeled through ejector holes, to create a controlled flow that modifies the boundary layer characteristics and reduces wake formation

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Object-generated harmful factors

If acoustic liners and exhaust mixers are used to reduce noise, then noise emissions are reduced, but engine weight increases

Engineering Contradiction:
Improvenoise emissionsVSAvoidengine weight
Core Design Contradiction:
Object-generated harmful factorsVSWeight of moving object

Solution Approach 1:

The system uses the engine's own jet stream as the source of compressed air for the ejector holes, making the noise reduction system self-sufficient without requiring external compressed air supplies or additional heavy infrastructure

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent changes the flow parameters by introducing a controlled jet stream through ejector holes, which modifies the velocity distribution and boundary layer characteristics to reduce noise without adding heavy acoustic treatment materials

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If jet stream is redirected through ejector holes to reduce velocity deficit, then drag is reduced, but system complexity increases

Engineering Contradiction:
ImprovedragVSAvoidsystem complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The airfoil surface is segmented with multiple ejector holes distributed across the surface, allowing the jet stream to be introduced at multiple locations to effectively reduce velocity deficit and drag without requiring a single complex system

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The ejector holes serve multiple functions: they redirect the jet stream, reduce velocity deficit, enhance the boundary layer, and reduce drag, making a single simple feature perform multiple beneficial roles

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The airfoil design effectively reduces tonal noise by mitigating wakes and velocity deficits, improving noise reduction while maintaining performance and potentially reducing overall engine weight.

Implementation Method 1

The trailing edge sheath defines a fluid passageway extending along at least a portion of the span

Methodology Applied
Scientific EffectFluid passageway flow:

Implementation Method 2

The at least one aperture may be configured to supply pressurized air from the fluid passageway to the outer surface to reduce wakes, velocity deficits, or both

Methodology Applied
Scientific EffectNoise reduction through wake mitigation:

Data Source

PatentUS10788053B2Noise reducing gas turbine engine airfoil
Publication Date: 2020.09.29 GENERAL ELECTRIC CO
  • US10788053B2 patent drawing
  • US10788053B2 patent drawing
  • US10788053B2 patent drawing

AI summary

A noise reducing airfoil defining a span extending between a root and a tip and a chord at each point along the span extending between a leading edge and a trailing edge. The airfoil includes a pressure side, a suction side, and a trailing edge sheath including an outer surface coupled to the trailing edge of the airfoil. The trailing edge sheath extends at least partially along the chord on the pressure and suction sides at each point along the span within the trailing edge sheath. The trailing edge sheath defines a fluid passageway extending along at least a portion of the span. Further, the trailing edge sheath defines at least one aperture on at least one of the pressure side, the suction side, or trailing edge fluidly coupling the fluid passageway to the outer surface.