Trailing member to reduce pressure drop across a duct mounted sound attenuating baffle

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Solution Overview

Problem

Existing sound attenuating silencers in HVAC and air movement systems face challenges in reducing pressure drop (PD) without compromising sound attenuation levels, often resulting in increased energy costs and adverse aerodynamic interactions with duct components.

Innovation Solution

The introduction of a sound attenuating baffle with a non-linear trailing edge, formed of rigid sheet material, which protrudes beyond the baffle casing to create a longer effective trailing edge, reducing turbulent flow recirculation and improving static regain, thereby decreasing overall pressure drop and system effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If longer baffles and smaller air passages are used to improve sound attenuation, then sound attenuation level is improved, but pressure drop increases

Engineering Contradiction:
Improvesound attenuation levelVSAvoidpressure drop
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The trailing edge of the baffle is formed with a curved profile instead of a straight edge, creating a gradual transition that reduces flow separation and turbulence. This curved geometry allows the airflow to follow the contour more smoothly, reducing the recirculation zone and associated pressure losses while preserving the sound attenuation function of the baffle structure.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Loss of energy

If smooth diverging baffle shapes with gradually increasing air passage size are used to reduce pressure drop, then pressure drop is reduced, but baffle volume decreases and sound attenuation is reduced

Engineering Contradiction:
Improvepressure dropVSAvoidsound attenuation level
Core Design Contradiction:
Loss of energyVSMeasurement precision

Solution Approach 1:

The baffle design applies different geometric characteristics to different regions: the main body of the baffle maintains sufficient thickness and sound absorbing material for effective sound attenuation, while only the trailing edge region is curved to improve flow characteristics. This localized application of curvature allows pressure drop reduction without compromising the overall sound attenuation performance of the baffle structure.

Inventive Principle:
Principle #3Local quality

3Length of stationary object

If silencer is installed in close proximity to other duct components or fans, then space is saved, but system effects increase pressure drop

Engineering Contradiction:
Improveduct spaceVSAvoidsystem pressure drop
Core Design Contradiction:
Length of stationary objectVSLoss of energy

Solution Approach 1:

The curved trailing edge of the baffle proactively addresses potential flow problems before the air enters downstream components. By pre-conditioning the flow to reduce turbulence and recirculation at the silencer outlet, the design prevents the formation of strong adverse flow patterns that would otherwise interact negatively with downstream duct components or fan inlets, thereby reducing system effects and overall pressure drop even when components are closely spaced.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces the length of turbulent flow recirculation by at least 50%, leading to improved static regain, lower pressure drop, and minimized interactions with downstream duct components, while maintaining sound attenuation performance.

Implementation Method 1

a sound absorbing material 36 occupying the interior of the baffle device 10

Methodology Applied
Scientific EffectSound absorption: Acoustic Absorption

Implementation Method 2

the baffles create a low pressure region immediately downstream of the baffles. This phenomena results in a turbulent flow recirculation region R that builds-up for a duct mounted baffle

Methodology Applied
Scientific EffectTurbulent flow recirculation: Turbulence

Implementation Method 3

As the air or gas flows towards a silencer exit or termination, a percentage of the static pressure is recovered as the dynamic pressure is reduced. This aerodynamic phenomenon may be called static regain.

Methodology Applied
Scientific EffectStatic regain: Bernoulli Effect

Data Source

PatentUS11604007B2Trailing member to reduce pressure drop across a duct mounted sound attenuating baffle
Publication Date: 2023.03.14 VAW SYST LTD
  • US11604007B2 patent drawing
  • US11604007B2 patent drawing
  • US11604007B2 patent drawing

AI summary

A sound attenuating baffle device has a baffle casing supported within a duct such that a boundary wall of the baffle device is oriented in the flow direction from the leading end to the trailing end of the baffle casing. The baffle casing includes a sound attenuating structure therein, and a trailing member protruding outwardly beyond the trailing end of the baffle casing towards a free trailing edge of the trailing member which is non-linear in profile. As compared to a continuous, straight trailing edge as found on most silencer outlets, a non-linear profile, for example a V-shaped or saw-toothed edge, improves the flow distribution along the height of the baffle or perimeter of the centerbody. The distribution of airflow across the resulting extended tail edge represents an improvement in the flow recovery.