Train Consist Management via Dynamic Force Modeling

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Solution Overview

Problem

Train component failures or malfunctions during travel, caused by changes in train consists and varying physical forces along routes, pose risks of time delays, financial costs, and safety hazards due to inadequate forecasting with static modeling that does not account for in-train forces and speed differences.

Innovation Solution

Implementing a system and method for planning, validating, and monitoring train consists using a physics-based dynamic force model to analyze in-train and lateral forces, allowing for real-time monitoring and re-validation of train consists during travel, with alerts for potential force imbalances and recommendations for modifications to ensure safety margins are met.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If static modeling is used to forecast train consist safety, then the forecasting process is simple, but it does not account for in-train forces and speed differences, leading to inaccurate safety assessment

Engineering Contradiction:
Improveforecasting process complexityVSAvoidsafety assessment accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent transitions from static modeling to dynamic modeling by implementing a physics-based dynamic force model that calculates in-train forces and lateral forces as functions of train speed, track geometry, and consist configuration. This dynamic approach allows the system to account for varying physical conditions during travel, improving safety assessment accuracy while managing complexity through modular computation.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If train consist changes are made during travel, then operational flexibility is improved, but physical force imbalances increase the risk of component failure

Engineering Contradiction:
Improveoperational flexibilityVSAvoidcomponent failure risk
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system implements continuous monitoring of train consist configuration and real-time recalculation of in-train forces following any consist changes. When physical force imbalances are detected, the system provides feedback alerts to operators, enabling them to make informed decisions about whether to proceed with the changes or adjust the consist configuration to maintain safety margins.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent applies preliminary validation of proposed consist changes by calculating the resulting in-train forces before the changes are implemented. This allows operators to assess the safety impact of planned consist modifications in advance, preventing configurations that would create dangerous force imbalances.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If real-time monitoring and validation of train consists is implemented, then safety is improved, but system complexity and computational requirements increase

Engineering Contradiction:
Improvetrain operation safetyVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The monitoring system is segmented into modular functional components: data collection modules for consist configuration and track geometry, computation modules for calculating in-train forces and lateral forces, validation modules for comparing results against safety criteria, and communication modules for alerting operators. This modular architecture manages system complexity while enabling comprehensive real-time monitoring.

Inventive Principle:
Principle #1Segmentation

4Reliability

If conservative speed limits are imposed to prevent force imbalances, then safety is maintained, but travel time and productivity decrease

Engineering Contradiction:
Improvesafety margin maintenanceVSAvoidtravel time efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

Instead of imposing blanket conservative speed limits, the system dynamically determines optimal speed profiles by calculating the relationship between train speed and in-train forces for specific consist configurations and track conditions. This allows the train to operate at higher speeds where force imbalances are within safety margins, while automatically reducing speed only where and when physically necessary to prevent dangerous force conditions.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12060094B2Managing, monitoring, and validating train consists
Publication Date: 2024.08.13 UNION PACIFIC RAILROAD CO
  • US12060094B2 patent drawing
  • US12060094B2 patent drawing
  • US12060094B2 patent drawing

AI summary

Systems and methods for train consist management are provided. In an aspect, a method includes, but is not limited to, designing a train consist; analyzing the train consist with a physics-based dynamic force model to determine whether the train consist would experience at least one of in-train force imbalances or lateral force imbalances indicative of at least one of a component malfunction or a derailment scenario for a proposed train route; and validating the train consist when it is determined that the train consist would not experience in-train force imbalances indicative of at least one of a component malfunction or a derailment scenario for the proposed train route.