Train Undercarriage Imaging via Dynamic Speed-Adjusted Camera

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Solution Overview

Problem

Current methods require trains to be stopped for visual inspection of their undercarriages, which is time-consuming and resource-intensive, and existing speed measurement technologies lack the precision needed for accurate high-resolution imaging of moving trains.

Innovation Solution

A system comprising multiple speed detection devices along the railroad tracks and a camera system placed between the tracks to capture high-resolution images of the undercarriage, using a plurality of sensors to calculate train speed with precision and adjust camera settings for optimal image quality, allowing for remote transmission of images.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the train is stopped for visual inspection, then the inspection can be performed by personnel, but the train service is interrupted and time is lost

Engineering Contradiction:
Improveinspection accuracyVSAvoidtrain service interruption
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent replaces the mechanical inspection method (personnel visually inspecting the undercarriage) with an automated optical measurement system. A camera system captures images of the undercarriage components, and image processing algorithms automatically detect and measure features such as bolt positions, component dimensions, and structural integrity. This substitution eliminates the need to stop the train while maintaining inspection accuracy through automated digital analysis.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent creates digital copies (images) of the train undercarriage components instead of requiring direct physical inspection. The camera system captures visual representations of bolts, knuckles, hasps, and other undercarriage elements, which are then processed to extract measurement data. This copying approach allows inspection without interrupting train operation, as the digital images can be analyzed while the train remains in motion.

Inventive Principle:
Principle #26Copying

2Manufacturing precision

If high resolution images are captured of moving train undercarriage, then inspection accuracy is improved, but speed measurement precision is required to adjust camera frame rate

Engineering Contradiction:
Improveimage resolutionVSAvoidspeed measurement accuracy
Core Design Contradiction:
Manufacturing precisionVSMeasurement precision

Solution Approach 1:

The patent implements a feedback control system where speed detection devices continuously monitor train velocity and feed this information to the camera system. The camera frame rate is dynamically adjusted based on real-time speed measurements to maintain optimal imaging conditions. This feedback mechanism ensures that high-resolution images are captured at the correct frame rate regardless of variations in train speed, resolving the contradiction between image quality and speed measurement requirements.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent employs dynamic adjustment of camera parameters based on real-time train speed. Instead of using a fixed frame rate, the camera system adaptively changes its operating parameters in response to varying train velocities. This dynamic approach allows the system to maintain optimal image resolution and quality across different operating conditions, simultaneously satisfying the requirements for high-resolution imaging and accurate speed measurement.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If multiple speed detection devices are placed on tracks, then speed calculation precision is improved, but device complexity increases

Engineering Contradiction:
Improvespeed calculation accuracyVSAvoidnumber of speed detection devices
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent divides the speed measurement function into multiple discrete detection devices positioned at known intervals along the track. Each device independently measures the time a train feature (such as a wheel or marker) passes by, and these segmented measurements are then processed together to calculate precise speed. This segmentation approach improves measurement accuracy through multiple data points while keeping each individual device relatively simple in design.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10523858B1Apparatus and method to capture continuous high resolution images of a moving train undercarriage
Publication Date: 2019.12.31 DUOS TECHNOLOGIES INC
  • US10523858B1 patent drawing
  • US10523858B1 patent drawing
  • US10523858B1 patent drawing

AI summary

A container that will house components of the device will be mounted to railroad ties to permit the user of this device to gather high resolution images of the undercarriage of a moving train car as it passes over a container that houses certain components of the system. The speed of the camera shutter will be dictated by the software that will work in conjunction with a linear speed detection device. The gathered images can be reassembled and forwarded to a remote location. The software provides an alarm in the event of a present danger.