Train Weight Estimation via Rail Vibration and Machine Learning

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Solution Overview

Problem

Current methods for monitoring railway components are limited by the complexity of data collection, particularly in accurately measuring properties like train weight, which requires correlation with ground truth data, thereby restricting their applicability.

Innovation Solution

A system comprising sensors, processing, storing, and analyzing components that sample and process sensor data relevant to trains, using machine learning techniques and digital twin technology to estimate properties like speed, weight, and wheel health, and associate these with interactions between railway components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional sensor methods are used to measure train properties like weight, then measurement precision can be achieved, but device complexity and difficulty of detecting and measuring increase due to requiring ground truth correlation

Engineering Contradiction:
Improvetrain weight measurementVSAvoiddata collection system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces traditional mechanical sensor systems that require ground truth correlation with a machine learning-based system that uses acceleration patterns and vibration data to infer train properties. The analyzing component processes sensor data through trained models to estimate weight, speed, and other characteristics without requiring direct mechanical measurement infrastructure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces machine learning models as intermediaries between raw sensor data and train property measurements. These models act as mediators that translate acceleration patterns and vibration signals into accurate estimates of train weight and other properties, eliminating the need for direct correlation with ground truth data from complex measurement infrastructure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If traditional sensor methods are used to measure train properties, then measurement precision can be achieved, but the difficulty of detecting and measuring increases due to requiring ground truth correlation

Engineering Contradiction:
Improvetrain weight measurementVSAvoidtrain weight measurement
Core Design Contradiction:
Measurement precisionVSDifficulty of detecting and measuring

Solution Approach 1:

The patent replaces traditional mechanical measurement methods requiring ground truth correlation with machine learning-based inference systems. The analyzing component uses trained models to directly estimate train weight from acceleration and vibration patterns, eliminating the complex process of correlating sensor data with ground truth measurements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The machine learning models are trained offline on historical data and then autonomously perform measurement tasks without requiring ongoing ground truth correlation. Once trained, the system serves itself by automatically inferring train properties from sensor data without human intervention or complex measurement infrastructure.

Inventive Principle:
Principle #25Self-service

3Device complexity

If machine learning techniques are used to estimate train properties, then device complexity is reduced, but measurement precision may be compromised without ground truth correlation

Engineering Contradiction:
Improvedata collection systemVSAvoidtrain weight estimation
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent performs preliminary training of machine learning models using ground truth data during an offline phase. This preliminary action allows the models to learn accurate relationships between sensor data and train properties before deployment, ensuring measurement precision is maintained while simplifying the operational system complexity.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent creates digital twin models that replicate the physical train system's behavior. These virtual copies are trained to match real train characteristics and can accurately estimate properties from sensor data, maintaining measurement precision while reducing the need for complex physical measurement infrastructure.

Inventive Principle:
Principle #26Copying

4Reliability

If comprehensive sensor data collection is implemented to monitor all train properties, then reliability of monitoring is improved, but device complexity and loss of time for data processing increase

Engineering Contradiction:
Improvemonitoring accuracyVSAvoidsensor network
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and focuses on the most informative sensor signals (acceleration and vibration patterns) that contain sufficient information to infer multiple train properties. By selecting only the critical sensors and features, the system maintains high monitoring reliability while reducing overall device complexity and data processing requirements.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The machine learning models are designed to infer multiple train properties (weight, speed, acceleration patterns) from a single set of sensor measurements. This multi-functional approach allows comprehensive monitoring with minimal sensors, improving reliability without increasing device complexity or data processing burden.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively monitors and forecasts the health status of railway components, enabling accurate property estimation and predictive maintenance, thereby enhancing operational safety and efficiency.

Implementation Method 1

such sensors may be used to obtain acceleration patterns, which may be induced by a passing train and measured, for instance, by an accelerometer affixed to the rail or sleeper

Methodology Applied
Scientific EffectAcceleration: Accelerometer

Implementation Method 2

Acceleration patterns may contain information about properties of the train that induced said vibrations

Methodology Applied
Scientific EffectVibration: Vibration

Data Source

PatentUS20250162629A1System and method for monitoring train properties and maintenance quality
Publication Date: 2025.05.22 KONUX GMBH
  • US20250162629A1 patent drawing
  • US20250162629A1 patent drawing

AI summary

The present invention discloses a system and a method for monitoring properties of at least one train is disclosed. The system comprises at least one sensor component configured to sample at least one sensor data relevant to the at least one train. The system further comprises at least one processing component configured to process the at least one sensor data. The system comprises at least one storing component configured to store the at least one sensor data, and at least one analyzing component.