Trans-Cyclic Polyacetylene Synthesis via Metal-Alkylidene Catalyst

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Solution Overview

Problem

The synthesis of cyclic polymers, particularly trans-cyclic polyacetylenes with high trans double bond content and low crosslinking defects, is challenging due to their inherent difficulty in formation and limited conductivity when doped.

Innovation Solution

A method involving the admixing of acetylene with a metal-alkylidene catalyst under specific conditions to form trans-cyclic polyacetylenes with at least 80% trans double bonds and low crosslinking defects, allowing for high conductivity upon doping, is developed. This method includes using a catalyst structure represented by formula (I) in various solvent and substrate configurations to achieve polymerization at low temperatures with high turnover frequency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional methods are used to synthesize cyclic polymers, then the synthesis process is simpler, but the trans double bond content is low and crosslinking defects are high

Engineering Contradiction:
Improvetrans double bond contentVSAvoidsynthesis difficulty
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent employs specific reaction parameters including low temperature conditions (-78°C to 25°C), controlled acetylene pressure (1-5 atm), and precise catalyst loading (0.1-10 mol%) to achieve high trans double bond content (>95%) while minimizing crosslinking defects. These parameter optimizations directly resolve the contradiction between manufacturing precision and ease of manufacture.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces a specific metal-alkylidene catalyst complex as an intermediary that mediates the polymerization of acetylene to form cyclic structures with high trans configuration. This catalyst acts as a mediator that enables precise control over the polymerization process, achieving >95% trans double bond content while maintaining reasonable synthesis conditions.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If cyclic polymers are synthesized with high trans double bond content, then conductivity upon doping is high, but the synthesis process becomes more difficult

Engineering Contradiction:
ImproveconductivityVSAvoidsynthesis difficulty
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent optimizes reaction parameters including maintaining low temperatures (-78°C to 25°C) and controlling acetylene pressure (1-5 atm) to achieve high trans double bond content (>95%), which directly translates to high conductivity upon doping (>300 ohm⁻¹cm⁻¹). The specific catalyst system enables these parameter optimizations to simultaneously achieve high reliability and manageable synthesis difficulty.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The metal-alkylidene catalyst complex serves as an intermediary that facilitates the formation of highly ordered trans-configured cyclic polyacetylene structures. This catalyst mediator enables the synthesis process to produce materials with >95% trans double bonds, which are necessary for achieving high conductivity (>300 ohm⁻¹cm⁻¹) upon doping, while keeping the synthesis process feasible.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If low temperature polymerization is used, then trans double bond content is high, but reaction rate decreases

Engineering Contradiction:
Improvetrans double bond contentVSAvoidreaction rate
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent performs polymerization at low temperatures (-78°C to 25°C) to achieve high trans double bond content (>95%), and compensates for the reduced reaction rate by using an efficient metal-alkylidene catalyst system with optimized loading (0.1-10 mol%). The low temperature parameter change is offset by catalyst optimization, maintaining acceptable productivity while achieving high manufacturing precision.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The metal-alkylidene catalyst complex acts as an intermediary that remains highly active even at low temperatures (-78°C to 25°C). This catalyst mediator enables the polymerization reaction to proceed at sufficient rates despite the low temperature conditions, which are necessary for achieving high trans double bond content (>95%). The catalyst compensates for the temperature-induced rate reduction.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If cyclic polyacetylene is produced with high molecular weight, then conductivity is high, but solubility decreases

Engineering Contradiction:
ImproveconductivityVSAvoidsolubility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent produces cyclic polyacetylene with high molecular weight (>50 monomer units) to achieve high conductivity, and maintains solubility by controlling the cyclic structure formation and using appropriate solvents (toluene, THF, dichloromethane) at low temperatures. The parameter changes in molecular weight and solvent selection work together to simultaneously achieve high reliability and ease of operation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting trans-cyclic polyacetylenes exhibit high conductivity, with values up to 341 ohm−1cm−1 after doping, and are soluble at low temperatures, overcoming the synthesis challenges of cyclic polymers and enhancing their processability and industrial applications.

Implementation Method 1

admixing acetylene and a catalyst having a structure represented by formula (I) under conditions sufficient to polymerize the acetylene to form the trans-cyclic polyacetylene

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS20230096942A1Cyclic polyacetylene and methods of preparing the same
Publication Date: 2023.03.30 UNIV OF FLORIDA RESEARCH FOUNDATION INC
  • US20230096942A1 patent drawing
  • US20230096942A1 patent drawing
  • US20230096942A1 patent drawing

AI summary

Provided herein are trans-cyclic polyacetylenes and methods of preparing the trans-cyclic polyacetylenes.