Optical Transceiver Heat Dissipation Module Segmentation

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Solution Overview

Problem

Conventional optical transceivers face challenges in efficient heat dissipation, leading to potential overheating issues due to localized temperature buildup, especially in high-density communication network setups where multiple transceivers are installed in close proximity.

Innovation Solution

The optical transceiver incorporates a heat dissipation module with two independent heat conductive components that thermally contact each other and the optical communication module, along with an auxiliary dissipation component and thermal conductive pads, to facilitate efficient heat transfer and distribution within the housing and to external heat sinks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a single heat conductive component is used, then the structure is simple, but heat dissipation efficiency is insufficient leading to localized temperature buildup

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidheat dissipation structure
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The heat dissipation structure is divided into multiple independent heat conductive components (first heat conductive component and second heat conductive component) that are thermally coupled. This segmentation allows heat to be dissipated through multiple independent pathways, improving heat dissipation efficiency while managing the complexity through modular design.

Inventive Principle:
Principle #1Segmentation

2Temperature

If multiple heat conductive components are used, then heat dissipation efficiency improves, but the device complexity increases

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidheat dissipation structure
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The first and second heat conductive components are nested within the housing in a compact arrangement, with each component positioned to optimize thermal contact with the optical communication module. This nesting approach improves heat dissipation efficiency while minimizing the increase in device complexity through space-efficient design.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Reliability

If heat dissipation components are added, then overheating is prevented, but the housing space is reduced

Engineering Contradiction:
Improveoverheating preventionVSAvoidhousing space
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The heat conductive components are designed as thin, flexible structures that can be efficiently integrated within the housing. This allows the heat dissipation system to provide effective overheating prevention while occupying minimal housing space, maintaining compact form factor.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively manages heat dissipation, preventing overheating and ensuring stable operation of the optical transceiver, even in high-density installations by evenly distributing heat and preventing thermal buildup.

Implementation Method 1

The first heat conductive component and the second heat conductive component are two independent components, and the first heat conductive component thermally contacts the second heat conductive component

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11275223B1Optical transceiver
Publication Date: 2022.03.15 PRIME WORLD INT HLDG LTD
  • US11275223B1 patent drawing
  • US11275223B1 patent drawing
  • US11275223B1 patent drawing

AI summary

An optical transceiver includes a housing, a heat dissipation module and an optical communication module. The heat dissipation module includes a first heat conductive component and a second heat conductive component accommodated in the housing. The first heat conductive component and the second heat conductive component are two independent components, and the first heat conductive component thermally contacts the second heat conductive component. The optical communication module is accommodated in the housing and thermally contacts the heat dissipation module.