Ultrasonic Transducer Controller Frequency Adaptation

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Solution Overview

Problem

Ultrasonic transducers used in distance measuring systems face challenges due to variations in resonant frequency caused by environmental conditions such as temperature and the presence of rain or ice, leading to reduced accuracy and sensitivity in measuring distances.

Innovation Solution

A transducer controller is designed to adjust the drive frequency of the ultrasonic transducer to match its resonant frequency, using a method that involves detecting frequency differences and phase errors through reverberation signals, allowing for improved sensitivity and accuracy in distance measurements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the transducer operates at a fixed drive frequency, then the device complexity is reduced, but the measurement precision deteriorates due to resonant frequency variations caused by environmental conditions

Engineering Contradiction:
Improvecontroller structureVSAvoiddistance measurement accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent implements a dynamic frequency adjustment mechanism where the controller continuously monitors the transducer's resonant frequency and adapts the drive frequency accordingly. This dynamic adaptation resolves the contradiction by allowing the system to maintain measurement precision without requiring an overly complex fixed-frequency control structure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system employs feedback through reverberation signal analysis to detect changes in resonant frequency. The controller uses this feedback information to adjust the drive frequency, thereby maintaining measurement accuracy while keeping the overall controller structure manageable through intelligent feedback-based adaptation.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If the transducer resonant frequency is adjusted to compensate for environmental changes, then the measurement precision is improved, but the device complexity increases due to additional control circuitry

Engineering Contradiction:
Improvedistance measurement accuracyVSAvoidcontroller structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The controller is designed to perform multiple functions: generating drive signals, analyzing reverberation signals, detecting resonant frequency, and adjusting drive frequency. This multi-functionality reduces the need for separate dedicated circuits for each function, thereby improving measurement precision while limiting the increase in overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses the transducer's own reverberation signals to detect resonant frequency changes and automatically adjusts the drive frequency without requiring external calibration or additional sensing components. This self-service approach improves measurement precision while minimizing added complexity.

Inventive Principle:
Principle #25Self-service

3Reliability

If the drive frequency is continuously adjusted to match resonant frequency, then the reliability is improved, but the loss of time increases due to frequency detection and adjustment processes

Engineering Contradiction:
Improvemeasurement reliabilityVSAvoidfrequency adjustment time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs resonant frequency detection and drive frequency adjustment periodically rather than continuously. This periodic operation maintains measurement reliability by regularly updating the frequency match while reducing the time loss associated with constant frequency adjustment processes.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The controller performs preliminary frequency detection and adjustment before actual distance measurements are taken. This preliminary action ensures the drive frequency is optimized for the current environmental conditions before measurement begins, improving reliability while minimizing time loss during the actual measurement process.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The controller effectively adjusts the drive frequency to match the resonant frequency, enhancing the sensitivity and range of ultrasonic transducers, thereby improving the accuracy and reliability of distance measurements despite environmental changes.

Implementation Method 1

an ultrasonic transducer may have been used as a portion of a distance measuring system

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

determine a phase error between the first frequency and a resonant frequency of the transducer

Methodology Applied
Scientific EffectPhase detection:

Implementation Method 3

the transducer resonant frequency may have been be dependent upon the ambient temperature

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS10179346B2Method of forming a transducer controller and circuit therefor
Publication Date: 2019.01.15 SEMICON COMPONENTS IND LLC
  • US10179346B2 patent drawing
  • US10179346B2 patent drawing
  • US10179346B2 patent drawing

AI summary

In one embodiment, a transducer controller is configured to form a drive signal with a first frequency to drive a transducer. The drive signal has a period and a half-period and drives the transducer for a first portion of the half-period. The transducer controller is configured to, for a second portion of the half-period, sense a voltage formed by the transducer, measure portions of the voltage and estimate a phase error between the first frequency and a resonant frequency of the transducer, and to adjust the first frequency to a second frequency that reduces the phase error.