Transducer Module Light Scatter Detector Assembly

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Solution Overview

Problem

Current blood analysis instruments face challenges in accurately and cost-effectively differentiating nucleated red blood cells (NRBCs) due to the high costs of fluorescence-based systems and tight optical alignment requirements.

Innovation Solution

A transducer module with a light scatter detector assembly that includes first and second light scatter detector units for measuring upper and lower median angle light scatter, along with axial light loss and low angle light scatter, allowing for precise and simultaneous measurement of multiple light scatter angles without the need for expensive fluorescence, and a focus-alignment system using flexure hinges for precise laser beam positioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If fluorescence measurements are used to identify NRBCs, then measurement precision is improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
ImproveNRBC identification accuracyVSAvoidsystem components and fluorescent dyes
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the fluorescence measurement subsystem from the blood analysis instrument. By removing the fluorescence detector and fluorescent dye requirements, the system achieves NRBC identification using only light scatter and impedance measurements, thereby reducing device complexity and manufacturing cost while maintaining measurement precision

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces expensive fluorescent dyes with a cost-effective approach using standard light scatter measurements. The system uses disposable flow cells with integrated light scatter detectors that do not require costly fluorescent staining reagents, achieving the same NRBC identification function at lower material cost

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Measurement precision

If tight optical tolerances are used for laser focusing and alignment, then measurement precision is improved, but ease of manufacture deteriorates

Engineering Contradiction:
Improveoptical focusing and alignmentVSAvoidmanufacturing challenge
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent segments the optical measurement function into multiple independent light scatter detectors positioned at different angles (e.g., 90-degree scatter detector, forward scatter detector). This segmentation allows each detector to operate with relaxed alignment tolerances while collectively providing comprehensive cell characterization, eliminating the need for tight single-point optical focusing

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from single-point optical focusing to multi-dimensional light scatter angle measurements. By detecting light scatter at multiple angles simultaneously, the system achieves precise cell differentiation without requiring tight focal point alignment, effectively moving the precision requirement from spatial positioning to angular measurement geometry

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate and cost-effective differentiation of blood cell subsets by simultaneously measuring multiple light scatter angles and reducing the complexity of optical alignment, improving the efficiency and reliability of blood analysis.

Implementation Method 1

when a cell is irradiated by a light source, such as a laser beam, the cell scatters light in all directions. Measurements of light scatter at various distinct angles are used to obtain information such as cellular granularity, nuclear lobularity, and cell surface structure

Methodology Applied
Scientific EffectLight scatter: Scattering

Implementation Method 2

measuring axial light loss to within +/− 0.5 degrees

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Data Source

PatentEP2304409B1Transducer module and method of using the transducer module
Publication Date: 2020.05.06 BECKMAN COULTER INC
  • EP2304409B1 patent drawingFigure 1
  • EP2304409B1 patent drawingFigure 2
  • EP2304409B1 patent drawingFigure 3

AI summary

Transducer modules for use in a blood analysis instrument and methods for analyzing a blood sample. The transducer modules presented generally include a light source, a focus alignment system, a flow cell, and a light scatter detection system. Electrodes within the flow cell allow for the measurement of the DC impedance and RF conductivity of cells passing through a cell-interrogation zone in the flow cell. Light scatter from the cells passing through the cell-interrogation zone is measured by the light scatter detection system. The presented methods for analyzing a blood sample generally include aspirating a whole blood sample into a blood analysis instrument, preparing the blood sample for analysis, passing the blood sample through a flow cell in a transducer system, and measuring axial light loss, multiple angles of light scatter, DC impedance and/or RF conductivity.