Transducer Assembly with Passive Radiator for Vibration Cancellation

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Solution Overview

Problem

Consumer electronics devices, such as smartphones and laptops, experience undesirable vibrations and dynamic imbalances due to the force output from moving coil motors in their speakers, leading to rattling, shaking, or hopping, which can affect user experience and potentially cause mechanical stress or failure.

Innovation Solution

A transducer assembly with a tuned stiffness configuration that includes a spring or compliant member between the transducer and the enclosure, utilizing both mechanical and air springs to balance forces and reduce vibrations, ensuring that forces acting on the enclosure are cancelled at specific frequencies, thereby minimizing unwanted movements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a moving coil motor is used to drive sound output in compact devices, then acoustic output is achieved, but force is transmitted to the device enclosure causing vibration and instability

Engineering Contradiction:
Improveacoustic outputVSAvoidvibration and force transmission
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

A counter-mass is attached to the enclosure opposite the transducer assembly. This counter-mass generates a counterbalancing force that offsets the vibratory forces transmitted by the transducer to the enclosure, reducing overall vibration and improving device stability during audio playback

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Solution Approach 2:

The enclosure incorporates both rigid structural components and compliant vibration-damping materials. The rigid portions maintain structural integrity while the compliant portions absorb and dampen vibratory energy, reducing the transmission of forces to the device surface

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If the transducer is rigidly mounted to the enclosure, then structural stability is maintained, but vibrations are transmitted to the enclosure causing rattling and shaking

Engineering Contradiction:
Improvestructural stabilityVSAvoidrattling and shaking
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

A compliant mounting structure with vibration-damping properties is used to attach the transducer assembly to the enclosure. This flexible mounting reduces the transmission of high-frequency vibratory forces that cause rattling, while still providing sufficient mechanical support and structural stability

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

A compliant intermediate layer or mounting structure is positioned between the transducer assembly and the enclosure. This intermediary element decouples the rigid connection, allowing vibratory forces to be absorbed and dampened rather than directly transmitted to the enclosure and device surface

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If soft springs or foam pads are used to mount the product, then vibration transmission is reduced, but the product becomes squishy and controls become difficult to press

Engineering Contradiction:
Improvevibration transmissionVSAvoidcontrol responsiveness
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The mounting system is segmented into separate functional elements: rigid structural support components provide mechanical stability and control responsiveness, while separate compliant vibration-damping elements absorb vibratory energy. This segmentation allows each component to perform its specific function without compromising the other

Inventive Principle:
Principle #1Segmentation

4Strength

If screws are used to mount the product to a wall, then structural attachment is achieved, but dynamic imbalance stresses the attachment joints causing fatigue and failure

Engineering Contradiction:
Improveattachment strengthVSAvoidjoint durability
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

A counter-mass is positioned opposite the transducer assembly to balance the dynamic forces generated during operation. This balancing reduces the cyclic stress imposed on wall attachment joints, preventing fatigue failure and improving long-term reliability of the mounted installation

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces or eliminates excessive vibrations and dynamic imbalances, enhancing the user experience by minimizing mechanical stress and maintaining device stability, even at varying altitudes and temperatures.

Implementation Method 1

Representatively, in one aspect, the disclosure is directed to a transducer assembly having a spring or other compliant member with a constant k2 between the transducer and the case/enclosure

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 2

The instant disclosure is directed to a transducer assembly having a stiffness (or other parameter) that is tuned for reducing or eliminating imbalanced dynamic forces within the system which can cause the product to excessively vibrate

Methodology Applied
Scientific EffectVibration: Vibration

Implementation Method 3

the second suspension member includes an air spring component that allows the magnet assembly to move relative to the enclosure

Methodology Applied
Scientific EffectAir spring:

Implementation Method 4

The moving coil motor may include a diaphragm, voice coil and magnet assembly positioned within a frame

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11564033B2Vibration and force cancelling transducer assembly having a passive radiator
Publication Date: 2023.01.24 APPLE INC
  • US11564033B2 patent drawing
  • US11564033B2 patent drawing
  • US11564033B2 patent drawing

AI summary

A transducer assembly including an enclosure having a bottom enclosure wall and a side enclosure wall that together define an enclosure volume; a first mass movably coupled to the enclosure and defining a first radiating area; a second mass movably coupled to the enclosure and defining a second radiating area; and a third mass movably coupled to the enclosure and defining a third radiating area, the third mass comprising a passive radiator and a third suspension member coupling the passive radiator to the enclosure, and wherein the first radiating area and the second radiating area have a combined radiating area that is different than the third radiating area and the combined radiating area is balanced relative to the third radiating area to reduce enclosure vibrations caused by a movement of the first mass and the second mass relative to the enclosure.