Electroacoustic Transducer Sliding Membrane for Stable Diaphragm Vibration

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Solution Overview

Problem

Conventional electroacoustic transducers face issues with reproducibility between sound and electric signals due to the edge of the diaphragm influencing its vibration, leading to impaired sound production and signal conversion.

Innovation Solution

An electroacoustic transducer design featuring a tube-shaped first sliding component, a ring-shaped second sliding component, and a first low-friction membrane with swollen polymer chains and permeated grease, which reduces friction between the components, allowing smooth vibration and improved sound reproduction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a sliding portion is used to guide the diaphragm, then the diaphragm vibration is stabilized along one axis, but friction between sliding components impairs sound reproduction accuracy

Engineering Contradiction:
Improvediaphragm vibration stabilityVSAvoidfriction between sliding components
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

A low-friction membrane is introduced as an intermediary between the first and second sliding components. This membrane reduces direct contact friction while maintaining the guiding function, thereby preserving vibration stability without the harmful friction effects of conventional sliding portions.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The friction characteristics of the sliding interface are changed by using a low-friction membrane material with specific physical properties. The membrane's material parameters are optimized to provide extremely low friction coefficients, transforming the sliding interface from high-friction to low-friction operation.

Inventive Principle:
Principle #35Parameter changes

2Volume of moving object

If the transducer is downsized, then compactness is improved, but magnetic flux density decreases affecting sound pressure

Engineering Contradiction:
Improvetransducer sizeVSAvoidmagnetic flux density
Core Design Contradiction:
Volume of moving objectVSForce

Solution Approach 1:

The membrane's physical parameters (thickness, material composition, friction coefficient) are optimized to minimize energy loss and maximize vibration efficiency. This compensation allows the transducer to maintain sound pressure output despite reduced magnetic flux density in the downsized design.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The low-friction membrane is constructed from composite materials or specially formulated polymers that provide both low friction and high mechanical efficiency. This composite structure compensates for the reduced magnetic force by minimizing energy dissipation at the sliding interface.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enhances sound pressure and reduces kinetic friction, enabling accurate vibration transmission and efficient sound production with increased magnetic flux density, even in downsized transducers, while maintaining high sound quality across a wide frequency range.

Implementation Method 1

a first low-friction membrane which is interposed between the inner peripheral surface of the first sliding component and an outer peripheral surface of the second sliding component. The first low-friction membrane includes: a swollen body which includes a first polymer chain and a plurality of second polymer chains which branch from the first polymer chain as side chains; and a grease which permeates the plurality of second polymer chains.

Methodology Applied
Scientific EffectLubrication: Lubrication

Data Source

PatentUS11968508B2Electroacoustic transducer
Publication Date: 2024.04.23 PANASONIC AUTOMOTIVE SYST CO LTD
  • US11968508B2 patent drawing
  • US11968508B2 patent drawing
  • US11968508B2 patent drawing

AI summary

An electroacoustic transducer includes a diaphragm, a tubular first sliding component which surrounds an outer peripheral portion of the diaphragm, a ring-shaped second sliding component which is attached to an outer rim of the diaphragm and slides against an inner peripheral surface of the first sliding component, and a first low-friction membrane interposed between the inner peripheral surface of the first sliding component and an outer peripheral surface of the second sliding component. The first low-friction membrane includes: a swollen body which includes a first polymer chain and a plurality of second polymer chains which branch from the first polymer chain as side chains; and a grease which permeates the second polymer chains.