Transducer Spring Attachment via Radial Interference Fit

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Solution Overview

Problem

Current medical devices, particularly those involving electromagnetic transducers, face challenges in efficiently attaching counterweight apparatuses to springs without using retention components like adhesives or piercing mechanisms, which can compromise reliability and durability.

Innovation Solution

The development of an electromagnetic transducer design that utilizes a spring connected to a counterweight apparatus, where the spring positively interferes with the counterweight to attach it, enabling relative movement and attachment without the need for retention components like adhesives or piercing, using a radial connection and elastic deformation for secure attachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If retention components like adhesives or piercing mechanisms are used to attach the counterweight apparatus to the spring, then the attachment can be achieved, but the reliability and durability are compromised

Engineering Contradiction:
Improveattachment reliabilityVSAvoidattachment mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes retention components (adhesives, piercing mechanisms) from the attachment system, extracting the problematic elements that compromise reliability while maintaining the essential attachment function through a simplified interference fit mechanism

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The spring and counterweight apparatus are designed to self-attach through their geometric interference fit, eliminating the need for external retention components. The system serves itself by using the inherent shapes and dimensions of the parts to create a secure, reliable attachment without additional fastening elements

Inventive Principle:
Principle #25Self-service

2Reliability

If a secure attachment mechanism is implemented, then the counterweight apparatus can be reliably attached to the spring, but the transduction functionality may be compromised

Engineering Contradiction:
Improveattachment reliabilityVSAvoidtransduction efficiency
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The attachment function and transduction function are segmented into separate design considerations: the interference fit provides secure attachment while the radial connection geometry and elastic deformation properties are optimized independently to maintain transduction efficiency

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The spring component serves multiple functions simultaneously: it provides mechanical support, enables relative movement, creates secure attachment through interference fit, and facilitates energy transfer. The radial connection design allows the same structure to fulfill both attachment and transduction requirements without compromise

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If relative movement is enabled between the counterweight apparatus and yoke, then the transducer can function properly, but the attachment security may be reduced

Engineering Contradiction:
Improvemovement capabilityVSAvoidattachment security
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The attachment mechanism transitions from a static rigid connection to a dynamic elastic connection. The spring provides a flexible attachment that allows controlled relative movement while maintaining security through elastic deformation and interference fit, adapting to operational requirements

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances the reliability and durability of electromagnetic transducers by ensuring a secure attachment of the counterweight apparatus to the spring without compromising the transduction functionality, allowing for efficient energy transfer and improved performance in medical devices such as bone conduction devices.

Implementation Method 1

a spring connected to the counterweight apparatus and connected to the bobbin and coil assembly, the spring enabling relative movement between the counterweight apparatus and the bobbin and coil assembly

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 2

the device is an electromagnetic transducer

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS20240340601A1Transducer with new spring attachment
Publication Date: 2024.10.10 COCHLEAR LIMITED
  • US20240340601A1 patent drawing
  • US20240340601A1 patent drawing
  • US20240340601A1 patent drawing

AI summary

A device including a yoke, a counterweight apparatus and a flexible apparatus connecting the yoke to the counterweight apparatus and enabling the counterweight apparatus to move relative to the yoke, wherein the flexible apparatus is attached to the counterweight apparatus via a radial connection, and the device is an electromagnetic transducer.