Mechanical Transfection Device Using Microporous Membrane

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Solution Overview

Problem

Current transfection methods often damage cells and are inefficient for delivering large cargo molecules across the cellular membrane, particularly for materials larger than 1 μm, as they require significant disruption of the cellular membrane, limiting the throughput and effectiveness of transfection.

Innovation Solution

A transfection device utilizing a deformable fluid reservoir coupled to a container via a microporous membrane, where a macrostructure is delivered under pressure to cells, facilitating its internalization via active endocytosis, with a pneumatic or mechanical actuator exerting force to move the macrostructure through the membrane pores, maintaining low cell damage and high transfection efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If significant disruption of cellular membrane is applied to deliver large cargo material, then delivery efficiency is improved, but cell damage increases

Engineering Contradiction:
Improvedelivery efficiencyVSAvoidcell damage
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent employs a porous membrane with controlled pore sizes (0.2-10 μm) to facilitate the delivery of large cargo materials into cells. The porous structure allows cargo to pass through while maintaining cell integrity, resolving the contradiction between delivery efficiency and cell damage by providing a physical pathway that does not require severe membrane disruption

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The porous membrane acts as an intermediary element between the cargo material and the cells. It enables controlled interaction by allowing cargo to pass through its pores while protecting the cell from direct exposure to harsh delivery conditions, thus improving delivery efficiency without causing significant cell damage

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If poration is used to transfect cells, then material delivery is achieved, but the amount of material delivered is significantly reduced for large molecules

Engineering Contradiction:
Improveamount of material deliveredVSAvoidtransfection efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The porous membrane provides continuous physical pathways for cargo delivery, eliminating the need for transient poration. This allows sustained and efficient delivery of large cargo materials (proteins, viruses, organelles) without the limitations of poration-based methods, thereby increasing both the quantity delivered and transfection efficiency

Inventive Principle:
Principle #31Porous materials

3Quantity of substance

If shockwave or pressure is applied to accelerate micro projectiles into cells, then delivery of large molecules is guaranteed, but cell damage is significantly increased

Engineering Contradiction:
Improvedelivery of large moleculesVSAvoidcell damage
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent applies controlled hydrostatic pressure to drive cargo through the porous membrane into cells. This hydraulic approach delivers large molecules effectively while maintaining controlled, non-traumatic pressure levels that avoid the severe cell damage associated with shockwave methods

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device achieves high transfection efficiency with minimal cell damage, capable of delivering macrostructures like mitochondria and nucleic acid lipoplexes, demonstrating successful colony formation and GFP expression, outperforming traditional methods in terms of throughput and cell viability.

Implementation Method 1

a macrostructure is delivered under pressure from a deformable fluid reservoir to cells contained in a container

Methodology Applied
Scientific EffectPressure-driven flow: Pressure Gradient

Implementation Method 2

the deformable fluid reservoir is coupled to the container via a microporous membrane having a pore size suitable to deliver the macrostructure to the cell

Methodology Applied
Scientific EffectFiltration through porous membrane: Porosity

Implementation Method 3

which is thought to internalize the macrostructure via active endocytosis

Methodology Applied
Scientific EffectEndocytosis:

Data Source

PatentUS11549089B2Mechanical transfection devices and methods
Publication Date: 2023.01.10 NANOCAV LLC
  • US11549089B2 patent drawing
  • US11549089B2 patent drawing
  • US11549089B2 patent drawing

AI summary

A transfection device suitable for delivery of various macrostructures (e.g., mitochondria, bacteria, liposomes) is described and uses mechanical force to thereby induce active endocytosis in a target cell. Contemplated devices are able to achieve high throughput of transfected cells that remain viable and are capable of producing colonies.