Transfer Station Cargo Receptacle Sorting via Dynamic Holder

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Solution Overview

Problem

Current cargo delivery systems face inefficiencies in sorting and handling due to the need for large, capital-intensive sorting centers, which hinder the reduction of cargo delivery times despite limitations in transportation speed.

Innovation Solution

A transfer station equipped with a transfer device featuring holder components, platforms, and electronic tracking systems that can move and manage cargo receptacles between storage units, allowing for direct sorting and handling without the need for separate conveyor systems, enabling dynamic assignment and rearrangement of cargo storage units and receptacles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If large sorting centers are used for cargo sorting, then sorting capability is improved, but capital investment and infrastructure complexity increase

Engineering Contradiction:
Improvesorting capabilityVSAvoidinfrastructure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent divides the cargo storage system into multiple independent storage units that can be individually handled and sorted. Each storage unit acts as an independent module that can be moved and positioned separately, eliminating the need for a single large complex sorting center. This segmentation allows distributed sorting operations across multiple smaller units.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces dynamic reconfigurability where storage units can be moved, repositioned, and reassigned based on real-time sorting requirements. The system transitions from static fixed sorting centers to dynamic mobile storage units that can adapt their positions and configurations, enabling flexible sorting operations without permanent infrastructure.

Inventive Principle:
Principle #15Dynamics

2Extent of automation

If traditional conveyor systems are used for cargo handling, then cargo movement is automated, but system complexity and space requirements increase

Engineering Contradiction:
Improvecargo handling automationVSAvoidsystem complexity
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The patent extracts the essential function of cargo handling from complex conveyor systems and implements it through simpler holder components that can directly grasp, hold, and move storage units. The holder components perform the core automation function without requiring extensive conveyor infrastructure, reducing system complexity while maintaining automation capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The holder components serve as intermediary elements between the automated control system and the cargo storage units. These holders enable automated handling by mediating the interaction, allowing robotic or automated mechanisms to securely grasp and transport storage units without complex conveyor systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If fixed cargo storage configurations are used, then infrastructure is simplified, but adaptability to changing logistics requirements decreases

Engineering Contradiction:
Improveinfrastructure simplicityVSAvoidlogistics adaptability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamic reconfigurability where storage units can be moved, repositioned, and reassigned based on real-time logistics requirements. The system transitions from static fixed sorting centers to dynamic mobile storage units that can adapt their positions and configurations, enabling flexible sorting operations without permanent infrastructure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The holder components are designed as universal multi-functional elements that can handle different types of storage units and perform various operations (grasping, holding, moving, positioning). This universality allows the same infrastructure to adapt to changing logistics requirements without requiring specialized equipment for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11932491B2Transfer station configured to handle cargo and cargo receptacle sorting method
Publication Date: 2024.03.19 PICK8SHIP TECH AG
  • US11932491B2 patent drawing
  • US11932491B2 patent drawing
  • US11932491B2 patent drawing

AI summary

A transfer station configured to handle cargo receptacles, wherein the transfer station includes: a transfer device that includes at least one holder component configured to hold and release cargo receptacles, at least one platform configured to support the cargo receptacles, at least one transfer device frame extending in a vertical direction, in which the at least one platform is mounted in a vertically displaceable manner, the transfer device frame includes at least one lifting drive component configured to vertically displace the platform, a base member on which the transfer device frame is mounted, an electronic circuit configured to control the operation of at least one component of the transfer station.