Transferring Device Automatic Jig Reloading Mechanism
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Solution Overview
Problem
Conventional conveyor belt systems require manual intervention and inefficiencies when reloading workpieces, as the jig carrying the workpiece needs to be manually removed and repositioned, wasting time and resources.
Innovation Solution
A transferring device with a blocking assembly and grasping mechanism that allows for automatic or manual reloading of workpieces by using a blocking assembly to stop and position the jig, and a grasping assembly to clamp and release the workpiece, enabling seamless transfer without manual intervention.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If manual removal and repositioning of the jig is used to replace workpieces, then the workpiece can be replaced, but time is wasted and productivity decreases
Solution Approach 1:
The system enables automatic self-service reloading where the conveying member automatically stops at positioning portions, the grasping member automatically grasps and releases the jig, and the blocking member automatically blocks and releases positioning, eliminating the need for manual intervention in the workpiece replacement process
Solution Approach 2:
The patent replaces manual mechanical operations with an automated control system that coordinates the conveying member, grasping member, and blocking member through control signals, substituting human labor with an automated control mechanism
2Speed
If automatic conveying is used, then transfer speed improves, but manual intervention is required for reloading which reduces efficiency
Solution Approach 1:
The system performs self-service reloading by automatically stopping the conveying member at positioning portions, activating the blocking member to prevent movement, activating the grasping member to grasp and release the jig, and then automatically resuming conveying without requiring manual operation
Solution Approach 2:
The patent maintains continuous conveying action by automatically pausing only when necessary for jig replacement, then immediately resuming the conveying operation, ensuring minimal interruption to the overall transfer process and maintaining high operational efficiency
3Adaptability or versatility
If manual handling is used for workpiece replacement, then flexibility is maintained, but productivity and automation level decrease
Solution Approach 1:
The patent replaces manual handling operations with an automated control system that manages the conveying member, grasping member, and blocking member through coordinated control signals, achieving full automation while maintaining operational flexibility
Solution Approach 2:
The automated system provides universal functionality by handling various workpiece replacement operations through the same coordinated mechanism of stopping, blocking, grasping, and releasing, making the system adaptable to different reloading scenarios without requiring manual intervention
Data Source
AI summary
A transferring device includes a conveyer system, a reloading mechanism, and a jig. The reloading mechanism includes a blocking assembly and a grasping assembly. The blocking assembly includes a holding member mounted on the conveyer system, a stopping member, and a first driving member positioned on the holding member. The stopping member is connected to the first driving member. The grasping assembly includes a fixing member mounted on the conveyer system, a second driving member mounted on the fixing member, a third driving member mounted on the second driving member, and a pair of catches. The catches are positioned at opposite ends of the third driving member. The jig includes a top cover and a bottom cover engaged with the top cover. The jig is transferred on the conveyor system.