Transflective spatial light modulator with enhanced diffusion of light and method of manufacture of the same

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Solution Overview

Problem

Traditional reflective displays face challenges in achieving high resolution, high brightness, and a paper-like appearance, limiting their commercial viability and application in devices requiring improved visibility and reduced power consumption.

Innovation Solution

Integration of Micro-reflective Structure (MRS) electrodes and diffusion films in a transflective spatial light modulator to enhance brightness and diffusion, combined with components like anisotropic diffuser films and liquid crystal layers to improve viewing angles and resolution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If traditional reflective display structure is used, then power consumption is reduced, but brightness and resolution are insufficient

Engineering Contradiction:
Improvepower consumptionVSAvoidbrightness
Core Design Contradiction:
Use of energy by moving objectVSIllumination intensity

Solution Approach 1:

The reflective display surface is segmented into multiple micro-reflective structures (MRS) arranged in pixel patterns. Each MRS acts as an independent light reflection unit, allowing precise control of reflected light direction and intensity for each pixel, thereby enhancing overall display brightness while maintaining the reflective low-power consumption characteristic

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The display employs a composite structure combining multiple functional layers including polarizing films, liquid crystal layers, diffusion films, and micro-reflective structure electrodes. This composite architecture enables simultaneous achievement of high brightness through optimized light manipulation, high resolution through precise pixel control, and low power consumption through reflective operation

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If traditional reflective display structure is used, then power consumption is reduced, but resolution is insufficient

Engineering Contradiction:
Improvepower consumptionVSAvoidresolution
Core Design Contradiction:
Use of energy by moving objectVSManufacturing precision

Solution Approach 1:

The display surface is divided into fine-pitch micro-reflective structures corresponding to individual pixels and sub-pixels. This segmentation enables high resolution by providing precise spatial control of reflected light at the pixel level, while the passive reflective mechanism maintains low power consumption

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the display employ locally optimized micro-reflective structure geometries and orientations tailored to specific pixel requirements. This local quality optimization enables high resolution through precise control of light reflection characteristics at each pixel location while maintaining overall energy efficiency

Inventive Principle:
Principle #3Local quality

3Illumination intensity

If reflective display is used, then visibility in bright environments is improved, but paper-like appearance is not achieved

Engineering Contradiction:
Improvevisibility in bright environmentsVSAvoidappearance
Core Design Contradiction:
Illumination intensityVSShape

Solution Approach 1:

The display incorporates color filters and liquid crystal modulation layers that dynamically control the wavelength composition of reflected light. This enables the display to simulate paper-like color characteristics and visual appearance while maintaining high visibility in bright environments through optimized reflection of ambient light

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

Multiple functional films including diffusion films, polarizing films, and color conversion layers are combined in a composite structure. This composite architecture enables simultaneous achievement of paper-like appearance through controlled light scattering and absorption, while maintaining high visibility through optimized reflective properties

Inventive Principle:
Principle #40Composite materials

4Illumination intensity

If MRS and diffusion films are combined, then brightness and diffusion are enhanced, but device complexity increases

Engineering Contradiction:
ImprovebrightnessVSAvoidstructure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The micro-reflective structure electrodes and diffusion films are integrated into a unified transflective spatial light modulator assembly where multiple functional layers work synergistically. This merging approach enhances brightness and light diffusion while managing complexity through integrated design and standardized manufacturing processes

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The combination of these components results in a display that achieves high resolution, high brightness, and a paper-like appearance, overcoming limitations of traditional reflective displays and making them commercially viable.

Implementation Method 1

an anisotropic diffuser film disposed between the polarizing layer and the rear surface

Methodology Applied
Scientific EffectLight diffusion: Scattering

Implementation Method 2

a liquid crystal layer disposed between the anisotropic diffuser film and the rear surface

Methodology Applied
Scientific EffectLiquid crystal optical modulation: Liquid Crystals

Implementation Method 3

a layer of micro-reflective structure electrodes disposed between the thin film transistor element and the rear surface

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 4

The combination of these components diffusing light at different points in the transflective spatial light modulator

Methodology Applied
Scientific EffectLight diffusion: Scattering

Data Source

PatentUS12541132B2Transflective spatial light modulator with enhanced diffusion of light and method of manufacture of the same
Publication Date: 2026.02.03 DAYLIGHT COMPUTER CO
  • US12541132B2 patent drawing
  • US12541132B2 patent drawing
  • US12541132B2 patent drawing

AI summary

Some implementations relate to a transflective spatial light modulator for enhancing the visual characteristics of a display device, making them paper-like, high resolution, and high brightness. The modulator may include a front surface configured to receive and modulate light from a primary source into visual information for display. The modulator may include a rear surface opposite the front surface and a stack of layers between the two surfaces. The stack of layers may include a polarizing layer, an anisotropic diffuser film, a liquid crystal layer, a thin film transistor element, and a layer of micro-reflective structure electrodes. The thin film transistor element may apply electricity to the liquid crystal layer to effectuate addressable spatial light modulation, solving intrinsic problems of transflective spatial light modulators. The combination of these elements results in a transflective spatial light modulator that is paper-like, high resolution, and high brightness.