Transformable Secondary Battery Layout for Wearable Weight Balance

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Solution Overview

Problem

Portable and wearable electronic devices face challenges in incorporating high-capacity secondary batteries due to size and weight constraints, requiring innovative solutions for efficient placement and weight balance, especially in devices with complex shapes that need to fit individual body contours.

Innovation Solution

A transformable secondary battery design that can be elongated and bent, allowing efficient placement in narrow spaces and adjustable weight distribution, integrated into electronic devices such as glasses-type devices, headset-type devices, and armband devices, using flexible materials and specific electrode structures to maintain performance and comfort.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If high-capacity secondary batteries are incorporated to extend usage period, then duration of action is improved, but device weight and size increase

Engineering Contradiction:
Improveusage periodVSAvoiddevice weight
Core Design Contradiction:
Duration of action of moving objectVSWeight of moving object

Solution Approach 1:

The secondary battery is divided into multiple battery elements arranged in series. This segmentation allows the total battery capacity to be distributed across multiple smaller units, enabling flexible spatial arrangement within the device while achieving the required total capacity for extended usage period.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The battery elements are arranged in a folded or bent configuration rather than a straight linear arrangement. This dimensional transformation allows the battery to fit within the limited three-dimensional space of the device while maintaining the required total length for high capacity, effectively utilizing space in multiple dimensions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If multiple small coin-type lithium-ion secondary batteries are provided to fit limited space, then volume of moving object is reduced, but device complexity increases due to complicated connections

Engineering Contradiction:
Improvebattery volumeVSAvoidconnection complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

Multiple battery elements are electrically connected in series formation to create a single integrated battery unit. This merging approach consolidates what would otherwise be separate battery components into one unified structure, eliminating the need for complex external connection arrangements while maintaining the required total capacity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The battery structure is designed to serve multiple functions simultaneously: it provides the required electrical capacity, fits within limited device volume, and maintains structural integrity through its folded configuration. This multi-functionality eliminates the need for separate components to address each requirement independently.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Manufacturing precision

If rigid battery structure is used for manufacturing precision, then manufacturing precision is improved, but adaptability to curved surfaces deteriorates

Engineering Contradiction:
Improvebattery structure precisionVSAvoidadaptability to curved surfaces
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The battery structure transitions from a rigid fixed form to a dynamic flexible configuration. The folded design allows the battery to adapt its shape to curved device surfaces while maintaining precise electrical connections between battery elements, enabling both manufacturability and adaptability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The battery employs a flexible folded structure that can conform to curved surfaces. This flexible configuration maintains precise alignment of battery elements through the folding mechanism while allowing the overall battery assembly to adapt to the contours of wearable device surfaces.

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentUS20240178456A1Electronic device and glasses-type device including secondary battery
Publication Date: 2024.05.30 SEMICON ENERGY LAB CO LTD
  • US20240178456A1 patent drawing
  • US20240178456A1 patent drawing
  • US20240178456A1 patent drawing

AI summary

A wearable device needs to have a design corresponding to complicated surfaces of human bodies. Thus, an electronic device that can fit the characteristics of each individual human body after being purchased and can be worn naturally and comfortably is provided. The electronic device includes a secondary battery which can be transformed. By using a secondary battery which can be transformed, for example, a secondary battery can be efficiently placed in a narrow and elongated space in the electronic device, and the elongated secondary battery can be bent together with the electronic device. Furthermore, the weight balance of the electronic device can be easily adjusted.