Transformable Guide Plate for Sheet Edge Waste Management

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Solution Overview

Problem

Current post-processing systems for image forming technologies face inefficiencies in housing and removing side edge parts of sheets, particularly in maintaining operation continuity and enhancing waste housing efficiency.

Innovation Solution

A post-processing apparatus with a side edge part removing portion, a housing section, and guide plates that transform between mountain-shaped and valley-shaped inclined surfaces to efficiently guide and house removed side edge parts, allowing continuous operation and improved waste management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a fixed guide plate structure is used to guide side edge parts to the housing portion, then the structure is simple, but the waste housing efficiency is poor and operation continuity is interrupted

Engineering Contradiction:
Improveoperation continuityVSAvoidguide plate structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The guide plate is designed to be transformable between a first form (with inclined surfaces guiding waste to housing portion) and a second form (with inclined surfaces guiding waste to discharge port). This dynamic transformation allows the guide plate to adapt its function based on operational needs, enabling continuous operation by preparing the discharge path in advance while maintaining relatively simple structure.

Inventive Principle:
Principle #15Dynamics

2Productivity

If the guide plate is designed to guide side edge parts to the housing portion, then waste housing is efficient, but the discharge path is blocked and operation must be interrupted

Engineering Contradiction:
Improveoperation continuityVSAvoidwaste discharge
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The guide plate can be transformed between two functional forms: in the first form, inclined surfaces guide side edge parts to the housing portion for efficient waste collection; in the second form, the inclined surfaces are reconfigured to guide waste to the discharge port, clearing the housing portion for continuous operation. This dynamic reconfiguration resolves the contradiction between efficient housing and easy discharge.

Inventive Principle:
Principle #15Dynamics

3Productivity

If a transformable guide plate mechanism is added to enable continuous operation, then productivity improves, but device complexity increases

Engineering Contradiction:
Improveoperation continuityVSAvoidguide plate transformation mechanism
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The guide plate is designed with transformable inclined surfaces that can switch between guiding waste to the housing portion and guiding waste to the discharge port. This dynamic capability enables continuous operation by preparing discharge paths in advance, improving productivity while adding only moderate complexity through a mechanism that transforms an existing component rather than adding entirely new systems.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10150630B2Post-processing apparatus and image forming system
Publication Date: 2018.12.11 FUJIFILM BUSINESS INNOVATION CORP
  • US10150630B2 patent drawing
  • US10150630B2 patent drawing
  • US10150630B2 patent drawing

AI summary

A post-processing apparatus includes a side edge part removing portion that removes a side edge part from a sheet; a side edge part housing portion that houses the removed side edge part and is able to be pulled out from an apparatus body; a guide plate that is inclined in a direction intersecting with a moving direction of the side edge part and guides the removed side edge part along the moving direction to the housing portion; and a second guide plate that is arranged between the housing portion and the guide plate, and is transformable into a first form having substantially mountain-shaped inclined surfaces in which both end portions of the second guide plate along the moving direction are lower than a center portion thereof, and a second form having substantially valley-shaped inclined surfaces in which both the end portions are higher than the center portion.