Transformer-Based Circuit State Sensing With Galvanic Isolation

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Solution Overview

Problem

Existing circuit state sensing technologies face challenges in reliably detecting the state of safety-critical equipment, such as aircraft door switches, due to potential current/voltage leakage, electromagnetic interference (EMI), and the need for easy implementation across various applications, while avoiding high voltage sensing.

Innovation Solution

A circuit state sensing device utilizing a transformer with a primary and secondary coil, a measuring arrangement to assess impedance, and a processing arrangement to determine the circuit state, providing galvanic isolation and immunity to EMI, and capable of scalable configurations for multiple inputs with low component overhead.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If galvanic isolation is implemented to prevent current/voltage leakage and EMI, then safety and reliability are improved, but device complexity increases due to the need for transformers and isolation components

Engineering Contradiction:
ImprovesafetyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The transformer serves multiple functions simultaneously: it provides galvanic isolation between circuits, enables impedance sensing through reflected impedance measurement, and blocks EMI. This multi-functionality reduces the need for separate isolation components, thereby improving safety while limiting complexity increase.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent replaces direct electrical connection (mechanical/electrical contact) with magnetic coupling through the transformer. This substitution achieves isolation without physical contact, preventing leakage and EMI while maintaining sensing capability through non-contact energy transfer.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If high voltage sensing is used to detect circuit states, then measurement precision is improved, but safety risks increase due to potential damage and inadvertent circuit activation

Engineering Contradiction:
Improvemeasurement precisionVSAvoidsafety risks
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The transformer acts as an intermediary between the high voltage target circuit and the low voltage measuring circuit. It transfers energy and information from the high voltage side to the low voltage side through magnetic coupling, enabling precise measurement without direct high voltage exposure, thus maintaining measurement precision while eliminating safety risks.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The transformer creates an electrical copy or replica of the target circuit's electrical state on the primary side. This copy contains the same information (impedance, voltage state) but at safe voltage levels, allowing measurement without exposing the measuring circuit to harmful high voltages.

Inventive Principle:
Principle #26Copying

3Object-affected harmful factors

If a transformer-based sensing device is implemented to provide isolation, then immunity to EMI is improved, but the component count increases for each interface

Engineering Contradiction:
Improveimmunity to EMIVSAvoidcomponent count
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The transformer provides multiple protective functions in a single component: EMI shielding through magnetic coupling, galvanic isolation to prevent leakage, and impedance transformation for sensing. This consolidation achieves EMI immunity without proportionally increasing component count, as the transformer replaces what would otherwise require multiple separate isolation and sensing components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables reliable detection of switch states and voltage conditions with complete isolation, immunity to EMI, and scalability, ensuring safe and efficient operation in diverse applications.

Implementation Method 1

a transformer having a primary coil and a secondary coil

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a measuring arrangement configured to take a measurement relating to impedance at the primary coil

Methodology Applied
Scientific EffectImpedance measurement: Electrical Resistance

Data Source

PatentUS10374597B2Circuit state sensing
Publication Date: 2019.08.06 BAE SYSTEMS PLC
  • US10374597B2 patent drawing
  • US10374597B2 patent drawing
  • US10374597B2 patent drawing

AI summary

A circuit state sensing device (100) includes a transformer (102) having a primary coil (104A) and a secondary coil (104B). In use, the secondary coil is connected to a target circuit (106) for which a state is to be sensed. The device further includes a measuring arrangement (112, 122) configured to take a measurement relating to impedance at the primary coil, and a processing arrangement (122) configured to process the impedance measurement to determine a state of the target circuit.