Transformer Protection via Damping Circuit Impedance

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Solution Overview

Problem

X-ray tubes often experience short circuits, known as 'spits' or 'spit currents,' which can damage transformer components such as resistors, inductive coils, transistors, and output capacitors, leading to potential damage and inefficiency in medical imaging systems.

Innovation Solution

A damping circuit is introduced, comprising an inductor electrically disposed between the transformer and the load, and a resistor in parallel with the inductor, to mitigate the impact of short circuits by providing equivalent impedance during AC current conditions while maintaining zero resistance during normal DC current conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a damping circuit with inductor and resistor is added to protect the transformer, then the transformer reliability is improved, but the device complexity increases

Engineering Contradiction:
Improvetransformer protectionVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A damping circuit comprising an inductor and a resistor is introduced as an intermediary element between the transformer and the X-ray tube. This damping circuit acts as a mediator that restricts spit current flow during short circuits while allowing normal tube current to pass through, thereby protecting the transformer from damage without interfering with normal operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If the inductor has high impedance to AC current, then the short circuit current is restricted, but the power loss increases

Engineering Contradiction:
Improvespit current restrictionVSAvoidpower loss
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The damping circuit is designed with different components having different electrical characteristics: the inductor provides high impedance specifically to AC current (spit current) while the resistor provides low resistance to DC current (normal tube current). This local differentiation of electrical properties allows the circuit to restrict harmful AC current while minimizing power loss during normal DC operation.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The circuit exploits the change in electrical parameters between AC and DC conditions. The inductor's impedance is frequency-dependent, being high for AC spit current but having minimal effect on DC tube current. The resistor is selected to have low resistance values that minimize power loss during normal operation while still providing protection during short circuits.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The damping circuit effectively protects the transformer from damage during short circuits by restricting AC current flow, maintaining power efficiency and reducing heat generation, thus ensuring the transformer's integrity and improving imaging system performance.

Implementation Method 1

The inductor has an equivalent impedance of between about 16 Ohm to about 1.8 kOhm and an equivalent resistance of between about 0 kOhm to about 2 kOhm

Methodology Applied
Scientific EffectElectrical Impedance: Electrical Resistance

Implementation Method 2

The resistor has an equivalent impedance of between about 16 Ohm to about 1.8 kOhm and an equivalent resistance of between about 0 kOhm to about 2 kOhm

Methodology Applied
Scientific EffectJoule Heating: Joule Heating

Data Source

PatentUS10952308B2System and method for protecting a transformer
Publication Date: 2021.03.16 GE PRECISION HEALTHCARE LLC
  • US10952308B2 patent drawing
  • US10952308B2 patent drawing
  • US10952308B2 patent drawing

AI summary

A system for protecting a transformer is provided. The system includes an inductor electrically disposed between the transformer and a load powered by the transformer, and a resistor electrically disposed in parallel with the inductor between the transformer and the load.