Transformer Energization Sequence Selection

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Solution Overview

Problem

Existing methods for minimizing inrush currents during the energization of power transformers are inefficient, as they either rely on costly and unreliable pre-insertion resistors or phase angle adjustments that are sensitive to uncertainties in remanent magnetic flux estimation, leading to suboptimal performance.

Innovation Solution

A method that automatically selects between two sequences of energization based on the de-energization type, using a first sequence for controlled openings and a second sequence for uncontrolled openings, where the first sequence generates a predetermined flux equal to the remanent flux and the second sequence generates a dynamic flux equal to the estimated remanent flux, thereby minimizing inrush currents robustly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If pre-insertion resistors are used to damp inrush currents, then inrush current levels are reduced, but device complexity and cost increase significantly

Engineering Contradiction:
Improveinrush current levelsVSAvoidcircuit breaker complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent extracts the harmful remanent flux from the system by detecting its presence and compensating for it through controlled opening timing. Instead of adding complex damping components, the solution removes the root cause of inrush currents by managing the magnetic flux state, thereby reducing inrush currents without increasing device complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the timing parameter of circuit breaker opening to control the remanent flux level. By adjusting when the breaker opens relative to the voltage waveform, the system optimizes the residual flux to minimize inrush currents upon reclosing, achieving current reduction through parameter optimization rather than additional hardware.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If phase angles are adjusted based on estimated remanent flux, then inrush currents are reduced, but reliability decreases due to estimation uncertainty

Engineering Contradiction:
Improveinrush current levelsVSAvoidenergization reliability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent implements feedback by detecting whether the circuit breaker performed a controlled or uncontrolled opening and using this information to select the appropriate energization sequence. This feedback mechanism eliminates estimation uncertainty by relying on actual breaker operation history, thereby improving reliability while maintaining inrush current reduction.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces dynamic selection between two different energization sequences based on the breaker's operational state. The system adapts its energization strategy in real-time based on whether the previous opening was controlled or uncontrolled, optimizing performance for each scenario and ensuring reliable operation across varying conditions.

Inventive Principle:
Principle #15Dynamics

3Object-affected harmful factors

If controlled opening is used to fix remanent flux, then inrush current reduction is optimized, but ease of operation decreases due to additional control requirements

Engineering Contradiction:
Improveinrush current minimizationVSAvoidbreaker operation simplicity
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The patent segments the energization process into two distinct sequences based on the breaker's operational history. By dividing the control strategy into controlled-opening-specific and uncontrolled-opening-specific paths, the system maintains operational simplicity for each case while optimizing overall performance, avoiding the need for complex continuous control.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach statistically guarantees the most optimal reduction of inrush currents in all circumstances, with the first sequence achieving less than 1 pu inrush current in 98% of cases following controlled openings and the second sequence achieving this in 90% of cases following uncontrolled openings.

Implementation Method 1

a circuit breaker adapted to apply a voltage in a first phase among the at least one phase

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

They have their origin in the hysteresis behavior of the core included in the power transformer, and are associated with the existence and failure to take account of a remanent magnetic flux remaining in said core

Methodology Applied
Scientific EffectHysteresis: Hysteresis

Data Source

PatentEP3381100B1Method and device for switching on a power transformer
Publication Date: 2021.04.14 GENERAL ELECTRIC TECH GMBH
  • EP3381100B1 patent drawingFigure 1~2a
  • EP3381100B1 patent drawingFigure 2b~3
  • EP3381100B1 patent drawingFigure 4

AI summary

The invention relates to a method for switching on a transformer (2), including a phase, by means of a circuit breaker (3) suitable for applying a voltage in a first phase. Said method includes a step for selecting between a first or second sequence, and a step for switching on the transformer (2), at a first moment, according to the previously selected sequence. The first sequence is suitable for generating a first flux, predetermined in the first phase at the first moment and equal to a residual flux. The second sequence is suitable for generating a dynamic flux, in the first phase at the first moment and equal to an estimate of the actual residual flux in the power transformer (2). The first sequence is selected when the actual residual flux is the result of a controlled shut-off. The second sequence is selected in the other cases.