Transformer Fault Detection Using 2D Feature Space Regions

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Solution Overview

Problem

Power transformers in drive systems can develop inter-turn short-circuit faults, leading to unexpected shutdowns and extended maintenance, which existing technologies fail to detect efficiently, resulting in reduced operational availability and reliability.

Innovation Solution

A method and apparatus using a fault detection model to generate a transition region in a two-dimensional feature space, determining feature indicators for a power transformer, and predicting an inter-turn short fault by identifying feature indicators within a fault region, thereby minimizing false positives and efficiently detecting faults.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If existing fault detection technologies are used for power transformers, then the detection process is simple, but the detection accuracy is low resulting in false positives and missed faults

Engineering Contradiction:
Improvefault detection accuracyVSAvoiddetection system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent transitions from traditional single-threshold detection to a two-dimensional feature space approach. By plotting feature indicators (such as ratio of differential current to restraining current versus rate of change of these features) on a 2D plane and defining regions (healthy, transition, fault), the system achieves more accurate fault detection. This dimensional expansion allows better discrimination between normal variations and actual faults, reducing false positives while maintaining manageable system complexity through systematic region-based decision rules.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If traditional fault detection methods are applied, then the system operation is continuous, but unexpected shutdowns occur due to undetected inter-turn short faults

Engineering Contradiction:
Improveoperational availabilityVSAvoidinter-turn short fault detection difficulty
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent implements preliminary fault detection by continuously monitoring feature indicators and comparing them against predefined regions in the 2D feature space before catastrophic failures occur. The transition region concept allows the system to detect early signs of inter-turn short faults (such as incipient winding defects) before they lead to complete transformer failure. This preliminary detection capability enables proactive maintenance scheduling, preventing unexpected shutdowns and improving operational availability without requiring overly complex detection equipment.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If extensive maintenance is performed to ensure reliability, then the transformer remains operational, but downtime and maintenance costs increase

Engineering Contradiction:
Improvetransformer operational reliabilityVSAvoidmaintenance downtime
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent establishes a feedback mechanism where feature indicators are continuously measured, plotted in the 2D feature space, and compared against healthy/transition/fault regions. This closed-loop monitoring provides real-time feedback on transformer health status, allowing operators to distinguish between normal operational variations (remaining in healthy region) and actual degradation trends (moving toward transition or fault regions). This targeted approach enables maintenance to be performed only when necessary, based on actual measured conditions rather than fixed schedules, thereby reducing unnecessary downtime and maintenance costs while maintaining reliability.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20240345178A1Transformer fault detection
Publication Date: 2024.10.17 ROCKWELL AUTOMATION TECH INC
  • US20240345178A1 patent drawing
  • US20240345178A1 patent drawing
  • US20240345178A1 patent drawing

AI summary

For transformer fault detection, a method generates a transition region that separates a health region and a fault region in a two-dimensional feature space of two feature indicators for a plurality of operation conditions using a fault detection model for a power transformer type. The method determines the feature indicators of a given power transformer of the power transformer type. The method determines whether the feature indicators in the transition region satisfy a fault condition. The method predicts an inter-turn short fault for the given power transformer in response to satisfying the fault condition or the feature indicators being in the fault region.