Transformer Vibroacoustic Harmonic Analysis for Fault Prediction

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Solution Overview

Problem

Existing power transformer monitoring systems fail to accurately detect harmonic loads and phase imbalances, leading to potential transformer failures and increased maintenance costs, as they do not account for ambient noise and environmental influences, and lack real-time predictive capabilities.

Innovation Solution

A method and system using sensors to retrieve vibroacoustic signals, perform FFT decomposition, calculate harmonic frequencies, and analyze amplitude and phase angles, combined with electromagnetic and temperature data, to predict transformer errors and ensure accurate, real-time monitoring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If vibration measurement and K-factor calculation are used to monitor transformer health, then the monitoring capability is provided, but information regarding the type of error is not obtained

Engineering Contradiction:
Improvetransformer health monitoringVSAvoiderror type information
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The patent segments the vibration analysis into multiple independent frequency components (harmonics). Instead of providing a single K-factor value, the system calculates individual harmonic ratios (HR1, HR2, HR3, etc.) for different frequency bands. Each harmonic ratio provides specific information about different types of errors or abnormal conditions in the transformer, enabling identification of error types while maintaining overall health monitoring capability.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If existing monitoring systems are used, then basic monitoring is provided, but ambient noise and environmental influences are not accounted for leading to false results

Engineering Contradiction:
Improvemonitoring system operationVSAvoidmeasurement accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent extracts and separates the ambient noise component from the transformer vibration signal. By analyzing the vibration spectrum and identifying frequency components that correspond to environmental noise sources, the system isolates these unwanted signals. The harmonic ratio calculations then focus only on the transformer-specific vibration components, eliminating the influence of ambient noise and environmental factors that would otherwise cause false results.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If comprehensive analysis of harmonic frequencies and phase angles is performed, then accurate error prediction is achieved, but system complexity increases

Engineering Contradiction:
Improveerror prediction accuracyVSAvoidanalysis system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical or electronic analysis systems with a computational approach based on signal processing algorithms. The system uses Fast Fourier Transform (FFT) to convert time-domain vibration signals into frequency-domain representations, then applies mathematical calculations to determine harmonic ratios and phase angles. This substitution of computational methods for physical analysis complexity achieves accurate error prediction while maintaining relatively simple hardware requirements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Reduces maintenance costs and extends transformer lifespan by detecting errors early, providing reliable and precise monitoring of power transformers, including harmonic loads and phase imbalances, thereby preventing destructive failures.

Implementation Method 1

retrieving at least one vibroacoustic signal from the at least one sensor

Methodology Applied
Scientific EffectVibration: Vibration

Implementation Method 2

retrieving at least one vibroacoustic signal from the at least one sensor

Methodology Applied
Scientific EffectAcoustic emission: Acoustic Emission

Implementation Method 3

performing a time-frequency decomposition of the at least one vibroacoustic signal from a time domain to a frequency domain using fast Fourier transformation

Methodology Applied
Scientific EffectFourier transformation:

Implementation Method 4

retrieving an electromagnetic signal emitted from the power transformer using at least one EMF sensor

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Implementation Method 5

retrieving temperature generated by the power transformer using at least one temperature sensor measuring

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Data Source

PatentUS12416687B2Method and device for analysing the state, condition and power quality of transformers in power grids
Publication Date: 2025.09.16 OKTO GRID APS
  • US12416687B2 patent drawing
  • US12416687B2 patent drawing
  • US12416687B2 patent drawing

AI summary

Methods, apparatuses, and systems for analysing the state of power transformers are described. A method may include providing at least one sensor arranged relative to a power transformer, retrieving at least one vibroacoustic signal from said at least one sensor, performing a time-frequency decomposition of said at least one vibroacoustic signal from a time domain to a frequency domain, identifying one or more vibroacoustic harmonic frequencies provided by the fast Fourier transformation of the at least one vibroacoustic signal, calculating an amplitude value and a phase angle related to the one or more harmonic frequencies, retrieving an electromagnetic signal emitted from the power transformer, a temperature generated by the power transformer, or both, and providing at least one analysed information from the amplitude value and the phase angle related to the one or more harmonic frequencies, the electromagnetic signal, the temperature, or any combination thereof.