Transformer Vibroacoustic Harmonic Analysis for Fault Prediction
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Solution Overview
Problem
Existing power transformer monitoring systems fail to accurately detect harmonic loads and phase imbalances, leading to potential transformer failures and increased maintenance costs, as they do not account for ambient noise and environmental influences, and lack real-time predictive capabilities.
Innovation Solution
A method and system using sensors to retrieve vibroacoustic signals, perform FFT decomposition, calculate harmonic frequencies, and analyze amplitude and phase angles, combined with electromagnetic and temperature data, to predict transformer errors and ensure accurate, real-time monitoring.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If vibration measurement and K-factor calculation are used to monitor transformer health, then the monitoring capability is provided, but information regarding the type of error is not obtained
Solution Approach 1:
The patent segments the vibration analysis into multiple independent frequency components (harmonics). Instead of providing a single K-factor value, the system calculates individual harmonic ratios (HR1, HR2, HR3, etc.) for different frequency bands. Each harmonic ratio provides specific information about different types of errors or abnormal conditions in the transformer, enabling identification of error types while maintaining overall health monitoring capability.
2Ease of operation
If existing monitoring systems are used, then basic monitoring is provided, but ambient noise and environmental influences are not accounted for leading to false results
Solution Approach 1:
The patent extracts and separates the ambient noise component from the transformer vibration signal. By analyzing the vibration spectrum and identifying frequency components that correspond to environmental noise sources, the system isolates these unwanted signals. The harmonic ratio calculations then focus only on the transformer-specific vibration components, eliminating the influence of ambient noise and environmental factors that would otherwise cause false results.
3Reliability
If comprehensive analysis of harmonic frequencies and phase angles is performed, then accurate error prediction is achieved, but system complexity increases
Solution Approach 1:
The patent replaces complex mechanical or electronic analysis systems with a computational approach based on signal processing algorithms. The system uses Fast Fourier Transform (FFT) to convert time-domain vibration signals into frequency-domain representations, then applies mathematical calculations to determine harmonic ratios and phase angles. This substitution of computational methods for physical analysis complexity achieves accurate error prediction while maintaining relatively simple hardware requirements.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Reduces maintenance costs and extends transformer lifespan by detecting errors early, providing reliable and precise monitoring of power transformers, including harmonic loads and phase imbalances, thereby preventing destructive failures.
Implementation Method 1
retrieving at least one vibroacoustic signal from the at least one sensor
Implementation Method 2
retrieving at least one vibroacoustic signal from the at least one sensor
Implementation Method 3
performing a time-frequency decomposition of the at least one vibroacoustic signal from a time domain to a frequency domain using fast Fourier transformation
Implementation Method 4
retrieving an electromagnetic signal emitted from the power transformer using at least one EMF sensor
Implementation Method 5
retrieving temperature generated by the power transformer using at least one temperature sensor measuring
Data Source
AI summary
Methods, apparatuses, and systems for analysing the state of power transformers are described. A method may include providing at least one sensor arranged relative to a power transformer, retrieving at least one vibroacoustic signal from said at least one sensor, performing a time-frequency decomposition of said at least one vibroacoustic signal from a time domain to a frequency domain, identifying one or more vibroacoustic harmonic frequencies provided by the fast Fourier transformation of the at least one vibroacoustic signal, calculating an amplitude value and a phase angle related to the one or more harmonic frequencies, retrieving an electromagnetic signal emitted from the power transformer, a temperature generated by the power transformer, or both, and providing at least one analysed information from the amplitude value and the phase angle related to the one or more harmonic frequencies, the electromagnetic signal, the temperature, or any combination thereof.


