Transformer Inter-Turn Fault Detection via Magnetizing Current

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Solution Overview

Problem

Existing transformer health monitoring methods are inadequate for detecting low-level faults and require redundant transformers or system shutdowns for testing, which are costly and inconvenient.

Innovation Solution

A method and system that compute an effective turns ratio and operational magnetizing current based on primary and secondary electrical parameters to determine an inter-turn winding health indicator, allowing for real-time monitoring without the need for redundant transformers or system shutdowns.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If controlled excitation based methods (high voltage pulses or power dissipation evaluation) are used to determine transformer health, then measurement precision is improved, but device complexity and loss of time increase due to requiring redundant transformers or system shutdowns

Engineering Contradiction:
Improvetransformer health detection accuracyVSAvoidsystem shutdown time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The transformer monitors its own health using its normal operating parameters (primary current, secondary current, effective turns ratio) without requiring external testing equipment or system shutdowns. The method uses the transformer's own electrical characteristics to detect inter-turn faults, eliminating the need for redundant transformers or taking the transformer offline for testing.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The method introduces an intermediary calculation approach by computing the operational magnetizing current as an intermediate parameter that combines multiple electrical parameters. This intermediary calculation enables health assessment without direct physical testing, allowing continuous monitoring during normal operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If controlled excitation based methods are used to determine transformer health, then measurement precision is improved, but device complexity increases due to requiring redundant transformers

Engineering Contradiction:
Improvetransformer health detection accuracyVSAvoidredundant transformer requirement
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The transformer monitors its own health using its normal operating parameters (primary current, secondary current, effective turns ratio) without requiring external testing equipment or system shutdowns. The method uses the transformer's own electrical characteristics to detect inter-turn faults, eliminating the need for redundant transformers or taking the transformer offline for testing.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The method introduces an intermediary calculation approach by computing the operational magnetizing current as an intermediate parameter that combines multiple electrical parameters. This intermediary calculation enables health assessment without direct physical testing, allowing continuous monitoring during normal operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If differential relay is used to sense current difference, then ease of operation is improved, but measurement precision deteriorates for low level faults as it overlooks momentary current differences

Engineering Contradiction:
Improvefault detection simplicityVSAvoidlow level fault detection sensitivity
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The method changes the monitoring parameter from raw current difference (which differential relays use) to operational magnetizing current (which combines primary current, secondary current, and effective turns ratio). This parameter transformation enables detection of low-level faults while maintaining operational simplicity, as the magnetizing current naturally accounts for normal operational variations.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The method replaces the mechanical/differential relay approach with an electrical calculation-based system. Instead of using a differential relay that physically senses current differences, the system computes the operational magnetizing current through electrical parameter relationships, providing superior sensitivity for low-level faults while maintaining ease of operation through automated calculation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables early detection of inter-turn faults and assessment of fault severity, reducing the likelihood of transformer failure and power outages while avoiding the costs associated with redundant systems and shutdowns.

Implementation Method 1

Power transformers are extensively used in electrical power generation and distribution systems to efficiently control the generation and distribution of power

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

A transformer typically includes a magnetic core made of a ferromagnetic material as well as primary and secondary windings wound over the magnetic core

Methodology Applied
Scientific EffectFerromagnetism: Ferromagnetism

Data Source

PatentUS8635034B2Method and system for monitoring transformer health
Publication Date: 2014.01.21 GE INFRASTRUCTURE TECH LLC
  • US8635034B2 patent drawing
  • US8635034B2 patent drawing
  • US8635034B2 patent drawing

AI summary

A method, system and computer program product for determining the health of a transformer are provided. The method includes computing an effective turns ratio based on a primary electrical parameter associated with a primary winding of the transformer and a secondary electrical parameter associated with a secondary winding of the transformer. The method further includes computing an operational magnetizing current based on the effective turns ratio and primary and secondary currents of the transformer or primary and secondary voltages of the transformer. Finally, the method includes determining an inter-turn winding health indicator based at least in part on the operational magnetizing current.