Transformer-Isolated Gate Driving Circuit for Lower-Voltage Processes

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Solution Overview

Problem

Existing driving devices for power transistors require high-withstand-voltage processes, which are costly and increase manufacturing complexity, particularly in applications like vehicle-mounted power supply and motor driving devices.

Innovation Solution

A signal transmission device using a transformer chip that isolates a primary circuit system from a secondary circuit system using transformers, allowing the use of common low-to-middle-withstand-voltage processes for the controller and driver chips, reducing the need for dedicated high-withstand-voltage processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If high-withstand-voltage processes are used in driving devices for power transistors, then reliability is improved, but manufacturing cost and process complexity increase

Engineering Contradiction:
Improvewithstand voltage capabilityVSAvoidmanufacturing cost and process complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The device is divided into two isolated circuit systems (primary and secondary) with different voltage requirements. The primary circuit system uses high-withstand-voltage processes for components exposed to high voltages, while the secondary circuit system uses common low-to-middle-withstand-voltage processes. This segmentation allows each part to be optimized independently, improving overall reliability while reducing manufacturing complexity by avoiding the need to apply high-withstand-voltage processes to the entire device.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A transformer is introduced as an intermediary component between the primary and secondary circuit systems. The transformer provides galvanic isolation, allowing voltage signals to be transmitted from the high-voltage primary side to the low-voltage secondary side without direct electrical connection. This intermediary enables the secondary circuit to operate at lower voltages with simpler processes while still achieving the required voltage levels for driving power transistors.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If high-withstand-voltage processes are used throughout the device, then signal transmission reliability is improved, but device complexity increases

Engineering Contradiction:
Improvesignal transmission reliabilityVSAvoidprocess complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The device is segmented into two functionally distinct circuit systems with different voltage requirements. The primary circuit system handles high-voltage signals and uses high-withstand-voltage processes, while the secondary circuit system handles low-voltage control signals and uses common processes. This segmentation reduces device complexity by allowing each segment to be designed and manufactured with appropriate process complexity rather than requiring the entire device to use complex high-withstand-voltage processes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The transformer acts as an intermediary that enables reliable signal transmission from the primary to secondary circuit system without requiring the secondary side to withstand high voltages. This isolation means that only the primary circuit components need high-withstand-voltage processes, reducing overall process complexity while maintaining signal transmission reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If common low-to-middle-withstand-voltage processes are used, then ease of manufacture is improved, but withstand voltage capability may be insufficient

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidwithstand voltage capability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The device is divided such that only the primary circuit system components that are directly exposed to high voltages use high-withstand-voltage processes. The secondary circuit system components can use common low-to-middle-withstand-voltage processes since they operate at lower voltages. This selective application of processes improves ease of manufacture for the majority of components while maintaining sufficient withstand voltage capability where needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The transformer provides galvanic isolation that protects the secondary circuit system from high voltages. This intermediary allows the secondary side to use common manufacturing processes with lower withstand voltage capabilities, improving ease of manufacture, while the primary side maintains high-withstand-voltage capability to handle the high voltage signals from power transistors.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces manufacturing costs and simplifies the production process while maintaining effective signal transmission between the circuits, suitable for vehicle-mounted applications.

Implementation Method 1

a primary circuit system 200p and a secondary circuit system 200s, and outputs a transmission pulse signal S11 outputted from the primary circuit system 200p to the secondary circuit system 200s while isolating between the primary circuit system 200p and the secondary circuit system 200s

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS20260039301A1Driving device, electronic device, and vehicle
Publication Date: 2026.02.05 ROHM CO LTD
  • US20260039301A1 patent drawing
  • US20260039301A1 patent drawing
  • US20260039301A1 patent drawing

AI summary

A driving device includes: for example, a supply circuit configured to generate a supply voltage; a driving circuit configured to generate a driving signal for a switching device by being supplied with the supply voltage; and a logic circuit configured to control the driving circuit according to a first input signal and a second input signal. The supply circuit sets the supply voltage to a first voltage value in a first mode and sets the supply voltage to one of a second voltage value that is less than the first voltage value and the first voltage value in a second mode. The logic circuit enables the second input signal in the first mode and disables the second input signal in the second mode.