Transformer-Isolated Power Supply Circuit for Low-Cost Signal Transfer

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Solution Overview

Problem

Conventional signal transmission devices require high-withstand-voltage processes, leading to increased manufacturing costs and complexity in isolating primary and secondary circuit systems.

Innovation Solution

A signal transmission device using a transformer chip with spiral coils and a semiconductor integrated circuit configuration that isolates the primary and secondary circuits using transformers, allowing for common low-to-mid-withstand-voltage processes, reducing manufacturing costs and complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If high-withstand-voltage processes are used to isolate primary and secondary circuit systems, then electrical isolation reliability is improved, but manufacturing cost and process complexity increase

Engineering Contradiction:
Improveelectrical isolation reliabilityVSAvoidmanufacturing cost and process complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent introduces a transformer as an intermediary device between the primary and secondary circuit systems. The transformer provides galvanic isolation through magnetic coupling, eliminating the need for direct high-voltage isolation processes in the semiconductor manufacturing. This mediator approach maintains electrical isolation reliability while using standard low-to-mid-withstand-voltage fabrication processes.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces electrical isolation mechanisms (which would require high-withstand-voltage processes) with magnetic isolation through transformers. By substituting the isolation mechanism from electrical field-based to magnetic field-based, the system achieves the same isolation effect using conventional semiconductor manufacturing processes.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of manufacture

If transformers are used to isolate primary and secondary circuits, then manufacturing cost and process complexity are reduced, but signal transmission efficiency must be maintained

Engineering Contradiction:
Improvemanufacturing cost and process complexityVSAvoidsignal transmission efficiency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent integrates the transformer directly into the semiconductor device package, nesting multiple functional components (controller, driver, transformer) within a single integrated unit. This integration minimizes parasitic inductances and capacitances, improving signal transmission efficiency while maintaining the cost benefits of standardized manufacturing processes.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent employs planar spiral coil structures for the transformer windings, transitioning from traditional three-dimensional wound coils to two-dimensional planar configurations. This dimensional change reduces parasitic effects, improves coupling efficiency, and enables compatibility with standard semiconductor fabrication processes while maintaining signal transmission performance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables efficient signal transmission between isolated circuit systems while minimizing manufacturing costs and simplifying the manufacturing process, suitable for applications in vehicles such as engine vehicles and electric vehicles.

Implementation Method 1

a primary coil L1 and a secondary coil L2 which face each other

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS20260081602A1Power supply circuit, signal transmission device, electronic device, and vehicle
Publication Date: 2026.03.19 ROHM CO LTD
  • US20260081602A1 patent drawing
  • US20260081602A1 patent drawing
  • US20260081602A1 patent drawing

AI summary

A power supply circuit generates from the input voltage of a primary circuit system the output voltage of a secondary circuit system by driving a switching output stage. The power supply circuit includes: a pulse feedback signal generation circuit that generates a pulse feedback signal corresponding to the output voltage; an analog control signal generation circuit that generates an analog control signal corresponding to the pulse feedback signal; and a switching driving control circuit that drives the switching output stage according to the result of comparison of the analog control signal with a slope signal. The analog control signal generation circuit raises the maximum value (an internal supply voltage) of the analog control signal with a predetermined gradient during the start-up or renewed start-up of the output voltage.