Transformer Lid Lifting Tool for Upright Safe Access

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Solution Overview

Problem

The existing methods for accessing and maintaining power transformers pose risks of back strain and exposure to electrical hazards due to the need for individuals to bend down and lift the lid, which can lead to injuries and safety concerns.

Innovation Solution

A tool with a handle, pivotally connected rail, and a hook or magnet that engages the bottom edge of the transformer lid, providing leverage and allowing the lid to be lifted from a standing position, reducing the physical effort and risk of injury.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If an individual bends down to lift the transformer lid directly, then the lid can be opened, but back strain and injury risk increase

Engineering Contradiction:
Improvelid opening operationVSAvoidback strain and injury risk
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a lid lifting tool as an intermediary device between the operator and the transformer lid. The tool includes a handle, a rail pivotally connected to the handle, and a hook connected to the rail that engages the bottom edge of the lid. This intermediary tool transfers the lifting force from the operator's hand to the lid, eliminating the need for direct manual lifting and bending, thereby resolving the contradiction between ease of operation and back strain prevention.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If an individual bends down close to the transformer, then the lid can be accessed, but exposure to electrical flash hazards increases

Engineering Contradiction:
Improvelid accessVSAvoidexposure to electrical flash
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The lid lifting tool serves as an intermediary that allows the operator to remain at a safe distance from the transformer. By engaging the hook with the lid's bottom edge and lifting through the extended rail and handle mechanism, the operator can open the lid without bending down close to the transformer, thus maintaining ease of operation while minimizing exposure to electrical flash hazards.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If traditional manual lifting method is used, then no additional equipment is needed, but energy and strength requirements increase

Engineering Contradiction:
Improvetool structureVSAvoidenergy and strength to lift lid
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The lid lifting tool incorporates dynamic elements, specifically the rail that is pivotally connected to the handle, allowing the tool to adapt its configuration during the lifting process. The rail can pivot to provide optimal leverage at different stages of lid opening, and the hook engages the lid's bottom edge to distribute the lifting force. This dynamic design provides mechanical advantage, reducing the energy and strength required by the operator while maintaining relatively simple device complexity.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The tool enables safe and efficient opening of transformer lids by minimizing back strain and reducing the risk of injury, allowing the lid to be lifted with less energy and strength, potentially up to five times less than traditional methods, while maintaining a safe upright position.

Implementation Method 1

a magnet connected to a second end of the rail

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Data Source

PatentUS12162734B2Transformer lid lifting tool
Publication Date: 2024.12.10 MADI LLC
  • US12162734B2 patent drawing
  • US12162734B2 patent drawing
  • US12162734B2 patent drawing

AI summary

A transformer lid lifting tool is disclosed. The transformer lid lifting tool including a handle; a rail pivotally connected to the handle; and a hook connected to a first end of the rail and a magnet connected to a second end of the rail, the hook being configured to engage a bottom edge of a transformer lid.