Current Transformer Circuit for Energy Metering and Surge Detection

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Solution Overview

Problem

Existing energy metering systems for LED lighting face high costs when separate systems are used for surge current monitoring and energy metering, and require additional components like opto isolators to isolate the monitoring microprocessor, which is not desirable.

Innovation Solution

A circuit using a current transformer with a first current sensing arrangement for energy metering and a second current sensing arrangement with a high pass filter for surge current detection, allowing both functions to be performed with a single transformer, thereby reducing costs and complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If separate systems are used for surge current monitoring and energy metering, then measurement precision for both functions is improved, but device complexity and system cost increase significantly

Engineering Contradiction:
Improvesurge current measurement precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines surge current monitoring and energy metering functions into a single integrated circuit using one current transformer with dual sensing arrangements. The first current sensing arrangement measures current for energy metering, while the second arrangement with high pass filter detects surge currents. This merging eliminates the need for separate transformers and isolation systems, reducing complexity while maintaining measurement precision for both functions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The current transformer and its secondary winding are designed to serve multiple functions simultaneously. The same transformer core and winding structure supports both the first current sensing arrangement for continuous energy metering and the second current sensing arrangement for surge detection. This multi-functionality approach allows a single component to fulfill multiple measurement roles without compromising the accuracy of either function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If opto isolators are used to isolate the monitoring microprocessor from surge current sensing points, then reliability is improved, but device complexity and power requirements increase

Engineering Contradiction:
Improvemicroprocessor isolation reliabilityVSAvoidisolation system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent uses the current transformer as an intermediary device that provides galvanic isolation between the high-voltage surge current sensing point and the low-voltage microprocessor. The transformer's magnetic coupling transfers surge current information to the secondary side without direct electrical connection, eliminating the need for opto isolators. This intermediary approach maintains microprocessor protection and isolation reliability while reducing system complexity and removing additional power supply requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If a single current transformer is used for both energy metering and surge detection, then device complexity is reduced, but measurement precision for both functions may deteriorate

Engineering Contradiction:
Improvetransformer system complexityVSAvoiddual-function measurement precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The secondary winding of the current transformer is divided into two separate current sensing arrangements with distinct measurement paths. The first arrangement processes current for energy metering while the second arrangement, equipped with a high pass filter, processes current for surge detection. This segmentation of the measurement function allows each arrangement to be optimized for its specific purpose, maintaining high measurement precision for both energy metering and surge detection simultaneously.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each current sensing arrangement is designed with local quality optimized for its specific function. The first arrangement uses components suited for accurate continuous current measurement for energy metering, while the second arrangement incorporates a high pass filter and components optimized for detecting transient surge currents. This localized optimization ensures that each measurement function achieves its required precision despite sharing a common transformer.

Inventive Principle:
Principle #3Local quality

4Measurement precision

If high pass filter is added to the second current sensing arrangement, then surge current detection accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvesurge current detection accuracyVSAvoidfilter circuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The high pass filter in the second current sensing arrangement changes the frequency response parameter of the circuit to enable surge current detection. By setting the filter's cutoff frequency above the normal operating frequency (e.g., above 50Hz or 60Hz mains frequency), the filter allows high-frequency surge transients to pass through to the sensing components while blocking normal operating frequencies. This parameter change approach improves surge detection accuracy without requiring complex multi-stage filtering.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate and cost-effective energy metering and surge current detection, filtering out normal operating frequencies to prevent interference and using a sample and hold circuit to capture surge signals, thus providing a compact and reliable solution.

Implementation Method 1

a current transformer having a primary winding and a secondary winding

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a second current sensing arrangement connected to the secondary winding, for surge current detection, wherein the second current sensing arrangement comprises a high pass filter

Methodology Applied
Scientific EffectFilter (electronic): Filter (electronic)

Data Source

PatentEP4133289B1Energy metering and surge current detection
Publication Date: 2023.11.01 SIGNIFY HOLDING BV
  • EP4133289B1 patent drawingFigure 1~2
  • EP4133289B1 patent drawingFigure 3
  • EP4133289B1 patent drawingFigure 4

AI summary

A circuit is provided for energy metering and surge current detection. It uses a current transformer. A first current sensing arrangement is connected to the secondary side of the transformer for energy metering and a second current sensing arrangement is connected to the secondary side, with a high pass filter, for surge current detection. A single component is thus able to provide energy metering and surge detection.