Transformer Oil Monitoring With Adaptive Dissolved Gas Alert Thresholds

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Solution Overview

Problem

Existing monitoring systems for electrical equipment immersed in insulating liquid lack a simple, reproducible, and traceable method for setting and adjusting alert thresholds, leading to poorly configured alerts that can miss potential issues, causing more serious problems and safety risks.

Innovation Solution

A monitoring system with an analysis and processing system that obtains and processes concentration measurements of dissolved molecular species, determines if predetermined conditions are met, causes alerts, and adjusts thresholds based on historical measurements without human intervention, using trained artificial intelligence for optimal threshold settings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If default alert thresholds provided by the monitor manufacturer are used, then the monitoring system can operate without configuration, but the thresholds are not optimized to any specific transformer and may provide nuisance notifications or miss actual problems

Engineering Contradiction:
Improveease of threshold configurationVSAvoidreliability of alert detection
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The monitoring system automatically collects historical concentration data, analyzes patterns specific to each transformer, and self-configures optimized alert thresholds without requiring manual technician input. The system serves itself by learning from its own operational data and automatically adapting thresholds to each specific transformer's characteristics.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system performs preliminary data collection and analysis during an initial monitoring period to establish baseline concentrations and variability patterns before final threshold optimization is implemented. This preliminary action enables the system to be better prepared and customized before full operational use.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If alert thresholds are manually configured by technicians, then customization to specific transformers is possible, but the configuration is highly dependent on professional skill and commonly poorly configured

Engineering Contradiction:
Improvereliability of alert detectionVSAvoidcomplexity of threshold configuration process
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the manual mechanical process of technician configuration with an automated computational system that uses algorithms to analyze historical data and determine optimal thresholds. This substitution eliminates variability in professional skill and provides consistent, data-driven threshold configuration.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system continuously monitors concentration data, compares actual readings against established thresholds, and uses this feedback to refine and optimize thresholds over time. The feedback loop enables the system to learn from actual operational patterns and adjust thresholds to minimize both false alarms and missed detections.

Inventive Principle:
Principle #23Feedback

3Reliability

If alert thresholds are set to provide earliest possible notification, then detection sensitivity is improved, but nuisance notifications increase due to measurement noise

Engineering Contradiction:
Improvedetection sensitivityVSAvoidnuisance notifications
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The system dynamically adjusts alert thresholds based on measured concentration parameters and their historical variability. By changing threshold parameters according to actual data patterns rather than using fixed values, the system maintains high detection sensitivity while adapting to the specific noise characteristics of each transformer.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies different threshold settings and analysis methods to different dissolved gas species and different transformers based on their individual characteristics. Each transformer receives customized thresholds optimized for its specific operational patterns and noise levels, rather than using universal thresholds.

Inventive Principle:
Principle #3Local quality

4Measurement precision

If conventional monitors are used, then basic concentration measurement is provided, but no simple, reproducible, traceable way of setting alert thresholds is provided

Engineering Contradiction:
Improveconcentration measurement capabilityVSAvoidsimplicity of threshold setting method
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The system discards the complexity of manual threshold configuration and recovers a simplified, automated process. By eliminating the need for manual technician input and using algorithm-based threshold determination, the system recovers a much simpler and more reproducible method that can be consistently applied across all transformers.

Inventive Principle:
Principle #34Discarding and recovering

Data Source

PatentUS12504419B2Apparatus, systems and method for monitoring a piece of electrical equipment
Publication Date: 2025.12.23 MORGAN SCHAFFER LTD
  • US12504419B2 patent drawing
  • US12504419B2 patent drawing
  • US12504419B2 patent drawing

AI summary

A monitoring system for a piece of electrical equipment having components immersed in electrical insulating liquid, associated methods and uses thereof are described. The monitoring system includes alert threshold determination capabilities. The monitoring system may comprise: an analysis system configured for obtaining measurements conveying concentrations of dissolved molecular species in the electrical insulating liquid; and a processing system programmed for: processing the measurements conveying concentrations of dissolved molecular species and one or more alert thresholds to determine if a predetermined condition corresponding to the one or more alert thresholds is met; causing an alert event in response to the predetermined condition being met; and performing a threshold adjustment determination process to derive new values for the one or more alert thresholds at least in part by processing historical measurements of concentrations of dissolved molecular species. Alternate embodiments may make use of an artificial intelligence engine trained using historical concentration measurements to process the measurements conveying concentrations of dissolved molecular species to adjust alarm thresholds.