Transformer Phase Permutation for Uniform Aging

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Solution Overview

Problem

In three-phase power systems, transformers age unevenly due to varying loads, leading to premature degradation and the need for frequent replacements, as increased load causes temperature rises and insulation degradation.

Innovation Solution

The method involves permuting transformer phases based on historical aging information, connecting higher-aged phases to lower output loads and lower-aged phases to higher output loads, using two sorting networks to ensure uniform aging through optimal load balancing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If transformer phases are operated with varying loads to meet different power demands, then the transformer can adapt to changing power requirements, but the phases age unevenly leading to premature degradation

Engineering Contradiction:
Improveload adaptationVSAvoidtransformer phase uniformity
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent implements dynamic phase permutation that continuously monitors and adjusts the connection between input and output phases based on real-time load conditions and accumulated aging data. This dynamic reconfiguration allows the transformer to adapt to varying power demands while actively balancing the operational stress across all phases, preventing any single phase from undergoing premature degradation

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operational parameters by tracking cumulative load and temperature exposure for each phase, then using this data to dynamically reassign phase connections. By monitoring parameters such as load magnitude, duration, and thermal conditions, the system optimizes phase utilization to achieve more uniform aging patterns while maintaining the ability to meet varying power requirements

Inventive Principle:
Principle #35Parameter changes

2Power

If higher load is applied to meet increased power demand, then the transformer can deliver more power, but the transformer ages faster due to temperature rise and insulation degradation

Engineering Contradiction:
Improvepower outputVSAvoidtransformer lifespan
Core Design Contradiction:
PowerVSDuration of action of stationary object

Solution Approach 1:

The patent monitors cumulative load and temperature exposure parameters for each phase, using this data to dynamically reassign phase connections. By tracking these parameters and adjusting the phase configuration, the system can deliver high power when needed while distributing the thermal and electrical stress more uniformly across all phases over time, thereby extending transformer lifespan

Inventive Principle:
Principle #35Parameter changes

3Reliability

If transformer phases are permuted frequently to balance aging, then uniform aging is achieved, but system complexity increases

Engineering Contradiction:
Improvephase aging uniformityVSAvoidphase permutation system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs a controller that monitors cumulative load and temperature parameters for each phase, automatically determining when phase permutation is needed based on predefined aging thresholds. This parameter-driven approach balances aging uniformity with operational simplicity by only reconfiguring phases when necessary, avoiding unnecessary complexity while maintaining reliability

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10218300B2Transformer phase permutation causing more uniform transformer phase aging and general switching network suitable for same
Publication Date: 2019.02.26 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US10218300B2 patent drawing
  • US10218300B2 patent drawing
  • US10218300B2 patent drawing

AI summary

A method includes determining whether transformer phases should be permuted. The method includes, responsive to a determination that the transformer phases should be permuted, permuting the transformer phases, based on historical aging information of transformer input phases, to cause transformer input phases with higher ages to be connected to transformer output phases with lower output loads and transformer input phases with lower ages to be connected to transformer output phases with higher output loads. Multiple apparatus and program products are also disclosed.