Transformer Voltage Estimation for Data Quality Error Detection

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Solution Overview

Problem

Existing methods for monitoring transformers fail to accurately identify overloaded transformers due to record errors, misassignments, and energy diversion, leading to potential fires and service quality issues.

Innovation Solution

A system that estimates high-side voltage of transformers using smart meter data, impedance assumptions, and clustering analysis to identify discrepancies and alert users to potential overloading.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If existing monitoring methods are used to track peak coincident meter load, then monitoring simplicity is maintained, but measurement precision of transformer loading status deteriorates due to record errors and misassignments

Engineering Contradiction:
Improvetransformer loading status detection accuracyVSAvoidmonitoring system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces an intermediary system that uses smart meter data and voltage measurements as intermediate indicators to infer transformer loading status. Instead of directly measuring transformer load, the system uses voltage drop across the transformer as a mediator to determine loading conditions, which resolves the issue of inaccurate direct load measurements while maintaining practical monitoring capabilities

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces direct mechanical/electrical load measurement systems with a computational approach using voltage measurements and data analysis. By substituting direct load sensing with voltage-based inference and algorithmic analysis of smart meter data, the system achieves more accurate loading status detection without requiring complex direct measurement infrastructure

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If transformer overload monitoring is improved to detect data quality errors, then reliability of transformer operation is enhanced, but difficulty of detecting and measuring increases due to multiple error sources

Engineering Contradiction:
Improvetransformer operation reliabilityVSAvoiderror source identification difficulty
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent segments the monitoring approach by analyzing different data sources separately - smart meter load data, voltage measurements, and transformer records - and then comparing them to identify discrepancies. This segmentation allows the system to detect errors in specific data sources without being overwhelmed by the complexity of analyzing all error sources simultaneously

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system implements feedback mechanisms where voltage measurements and smart meter data continuously inform the monitoring system about actual transformer loading conditions. This feedback loop enables the system to detect when recorded data diverges from actual conditions, allowing for real-time identification and correction of data quality issues affecting transformer reliability

Inventive Principle:
Principle #23Feedback

3Measurement precision

If voltage estimation and clustering analysis are performed to identify discrepancies, then measurement precision of transformer status is improved, but loss of time for data processing increases

Engineering Contradiction:
Improvetransformer status estimation accuracyVSAvoiddata processing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies partial action by performing clustering and voltage estimation analysis selectively on groups of transformers rather than individually analyzing each transformer in isolation. By processing transformers in clusters with similar characteristics, the system achieves high measurement precision while significantly reducing the total processing time required

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system performs preliminary actions by pre-grouping transformers into clusters based on their electrical characteristics and geographic locations before conducting detailed voltage estimation and discrepancy analysis. This preliminary clustering prepares the data structure to enable faster, more efficient processing during actual monitoring operations

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20250199089A1Servers, systems, and methods for determining data quality issues for transformers in an electrical distribution network
Publication Date: 2025.06.19 PACIFIC GAS & ELECTRIC CO
  • US20250199089A1 patent drawing
  • US20250199089A1 patent drawing
  • US20250199089A1 patent drawing

AI summary

In some embodiments, the disclosure is directed to a system for estimating high-side voltage of transformers in an electrical distribution network. In some embodiments, the system executes program instructions that enable one or more computers to receive meter load and/or voltage data from smart meters. In some embodiments, the data is used in transformer load analysis to assume impedance values, determining low-side voltage, and estimating high-side voltage using the determined low-side voltage. In some embodiments, the system is configured to these estimations against known values to identify discrepancies, which are output via a graphical user interface. In some embodiments, the system is configured to determine expected percent impedance from historical data and/or estimate impedance characteristics. In some embodiments, the system is configured to execute clustering of voltage estimates to identify similar phases among neighboring transformers.