Transformer Winding Capacitance for EMI Suppression Without Y-Capacitors

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Solution Overview

Problem

Existing transformer designs face challenges in effectively suppressing electromagnetic interference (EMI) due to the space requirements of discrete capacitors, which are necessary for isolation and safety in LED lighting applications.

Innovation Solution

Incorporating additional conducting wires within the transformer winding structure to create a controllable parasitic capacitance between the primary and secondary sides, functioning as a Y-capacitor for EMI suppression, thereby eliminating the need for a dedicated discrete capacitor and reducing PCB size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a dedicated discrete capacitor (Y-capacitor) is added between the primary and secondary grounds to suppress EMI, then EMI suppression is improved, but the PCB area occupied increases

Engineering Contradiction:
ImproveEMI suppressionVSAvoidPCB area
Core Design Contradiction:
Object-affected harmful factorsVSArea of stationary object

Solution Approach 1:

The patent combines the Y-capacitor function with the transformer structure by integrating additional windings directly into the transformer. These windings are positioned to create a parasitic capacitance between the primary and secondary sides, merging the EMI suppression function with the existing transformer component and eliminating the need for a separate discrete capacitor on the PCB

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The transformer structure itself provides the EMI suppression capability through its own integrated windings that create the necessary parasitic capacitance. The transformer serves dual purposes: power transformation and EMI filtering, making the system self-sufficient without external discrete components

Inventive Principle:
Principle #25Self-service

2Object-affected harmful factors

If multiple discrete components are used for EMI suppression, then EMI filtering performance is improved, but the device complexity and PCB space requirements increase

Engineering Contradiction:
ImproveEMI filtering performanceVSAvoidnumber of discrete components
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent merges multiple functions (power transformation and EMI suppression) into a single integrated transformer structure. The additional windings are incorporated during the transformer winding process, creating a multi-functional component that reduces overall system complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The transformer is designed to perform multiple functions simultaneously: the primary and secondary windings provide power transformation while the additional integrated windings provide EMI suppression through parasitic capacitance. This multi-functionality reduces the total number of discrete components needed in the circuit

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively suppresses EMI by integrating the capacitance into the transformer structure, providing a compact and efficient EMI suppression mechanism without the need for additional discrete components.

Implementation Method 1

the first wire and the second wire define a capacitance between them. This capacitance has a value which may be controlled by design, and it functions as a controllable parasitic capacitance of the transformer

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

Energy is converted from the primary winding to the secondary winding via an electro-magnetic-electro conversion

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS20240087804A1A transformer
Publication Date: 2024.03.14 SIGNIFY HOLDING BV
  • US20240087804A1 patent drawing
  • US20240087804A1 patent drawing
  • US20240087804A1 patent drawing

AI summary

A transformer comprises a winding structure which forms a primary side coil, a secondary side coil and first and second wires wound into the coil structure of the transformer. The first wire and second wire define a capacitance between them. The first wire is coupled to a cold point in the primary side and the second wire is coupled to a cold point in the secondary side, thereby this capacitance forming a Y-capacitor between the primary and the secondary sides. This capacitance may for example be used for EMI suppression.