Transforming Toy Shell Structure for Egg-to-Doll Shape Change

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Solution Overview

Problem

Existing toys that transform from an egg form to a bird form, such as described in Patent Literature 1, lack interest and fun due to a simple configuration.

Innovation Solution

A toy that can transform into a first egg-shaped form and a second doll-shaped form, featuring rotatable first and second sub-parts that form a continuous outer shell, with the first sub-parts and second sub-parts constituting the outer shell at both ends of the egg shape, and including a connecting portion with different hardness resin members.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the toy uses a simple turning-over configuration to transform from egg form to bird form, then the manufacturing complexity is low, but the entertainment value and趣味性 are insufficient

Engineering Contradiction:
Improvemanufacturing complexityVSAvoidentertainment value
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The toy is divided into multiple separable components: an outer shell that can be opened, inner components including a doll figure, and transformation mechanisms. This segmentation allows the toy to transform between egg form and doll form while maintaining manufacturing simplicity through modular assembly.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The toy incorporates dynamic transformation mechanisms where the outer shell can rotate and open, and internal components can move relative to each other. This dynamic design enables the toy to change from a static egg shape to an accessible doll form, enhancing entertainment value without significantly increasing manufacturing complexity.

Inventive Principle:
Principle #15Dynamics

2Ease of manufacture

If the toy uses a single-piece outer shell structure, then the manufacturing process is simple, but the durability and resistance to breakage are reduced

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoiddurability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The outer shell is divided into multiple segments or pieces that can be connected through resilient connections. This segmentation allows each piece to be manufactured separately with simpler processes while the combined structure provides enhanced durability and breakage resistance through the distributed connection points.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connection between shell segments uses resilient elements that can elastically deform under stress. This parameter change in connectivity (from rigid to resilient) maintains structural integrity and durability while allowing the manufacturing process to remain relatively simple through standard connection techniques.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the toy uses resilient connections between components, then the durability and breakage resistance are improved, but the device complexity increases

Engineering Contradiction:
Improvebreakage resistanceVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Resilient connections are implemented through elastic deformable portions within the shell structure itself, rather than adding separate complex mechanical components. The shell material or structure is designed to elastically deform at connection points, providing breakage resistance while maintaining relatively simple device architecture.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The outer shell incorporates flexible or resilient portions that can elastically deform to absorb shocks and prevent breakage. This use of flexible shell characteristics provides enhanced durability without requiring complex internal mechanisms, maintaining device simplicity while improving reliability.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides a highly entertaining toy with a smooth shape change and improved durability, allowing for various poses and functionalities, including a shield member, while maintaining a stable egg shape and preventing breakage.

Implementation Method 1

a first sub-part that is supported rotatably on the second part, and a second sub-part that is supported rotatably on the first sub-part

Methodology Applied
Scientific EffectRotation:

Data Source

PatentUS20250381489A1toy
Publication Date: 2025.12.18 BANDAI CO LTD
  • US20250381489A1 patent drawing
  • US20250381489A1 patent drawing
  • US20250381489A1 patent drawing

AI summary

[Problem] To provide a highly entertaining toy ejecting mechanism. [Solution] A toy 1 that can be transformed into a first form 1F and a doll-shaped second form 2F comprises first parts 10 constituting upper limbs or lower limbs in the second form 2F, and a second part 20 constituting a body in the second form 2F, wherein: the first parts 10 each include a first sub-part 11 that is supported rotatably on the second part 20, and a second sub-part 12 that is supported rotatably on the first sub-part 11; and the first sub-parts 11 and the second sub-parts 12 each constitute a portion of an outer shell of the toy 1 in the first form 1F.