Transient PCB Biodegradable Materials for E-Waste Reduction

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Solution Overview

Problem

Conventional electronics generate significant electronic waste due to their non-degradable materials, leading to environmental pollution and health hazards, as they are designed for longevity rather than temporal use.

Innovation Solution

Development of transient electronic devices using degradable materials and substrates that can transform physically, chemically, or electrically in response to stimuli, enabling controlled degradation and reducing waste through programmable transience.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional non-degradable materials are used in PCBs to ensure long-term reliability and durability, then device reliability and service life are improved, but environmental pollution and electronic waste increase significantly

Engineering Contradiction:
Improvedevice reliabilityVSAvoidenvironmental pollution
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the temporal parameter of material stability from permanent to controlled degradation. By selecting materials with specific half-lives and degradation rates, the PCB transitions from being indefinitely stable to being programmably transient, allowing it to function reliably during its intended lifespan and then degrade harmlessly in the environment.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces dynamic material properties where the PCB's stability is not fixed but can change over time. The materials are designed to maintain structural integrity during operation and then progressively degrade after a predetermined period, transforming the static reliability characteristic into a time-dependent dynamic property.

Inventive Principle:
Principle #15Dynamics

2Duration of action of stationary object

If PCB materials are designed for long-term durability and chemical stability, then device service life is extended, but degradation time control and environmental compatibility are worsened

Engineering Contradiction:
Improvedevice service lifeVSAvoiddegradation time control
Core Design Contradiction:
Duration of action of stationary objectVSLoss of time

Solution Approach 1:

The patent performs preliminary selection and design of materials with predetermined degradation characteristics before the device is manufactured. By pre-selecting materials with specific half-lives and degradation rates, the system enables controlled temporal behavior without requiring active control mechanisms during operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent applies the disposable principle to electronic substrates by designing PCBs that are intentionally made to be temporary and biodegradable. After serving their functional purpose, these inexpensive transient PCBs can be safely discarded and naturally degrade, eliminating the need for long-term disposal infrastructure.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Reliability

If traditional robust PCB materials are used to ensure minimal transmission loss and high frequency performance, then electrical performance is improved, but biodegradability and environmental compatibility are lost

Engineering Contradiction:
Improveelectrical performanceVSAvoidbiodegradability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent employs composite material structures combining degradable substrates with conductive materials that also degrade. These composite PCBs integrate multiple functions (structural support, electrical conduction, and controlled degradation) within a single material system, enabling both electrical performance and environmental compatibility.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the temporal parameter of material stability from permanent to controlled degradation. By selecting materials with specific half-lives and degradation rates, the PCB transitions from being indefinitely stable to being programmably transient, allowing it to function reliably during its intended lifespan and then degrade harmlessly in the environment.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the creation of devices that can dissolve or transform at predetermined times, addressing environmental concerns and reducing electronic waste by providing biodegradable solutions for applications like medical implants and environmental monitoring.

Implementation Method 1

The substrate may be a biodegradable polymer that degrades through hydrolysis

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Data Source

PatentUS10292263B2Biodegradable materials for multilayer transient printed circuit boards
Publication Date: 2019.05.14 THE BOARD OF TRUSTEES OF THE UNIV OF ILLINOIS
  • US10292263B2 patent drawing
  • US10292263B2 patent drawing
  • US10292263B2 patent drawing

AI summary

The invention provides transient printed circuit board devices, including active and passive devices that electrically and/or physically transform upon application of at least one internal and/or external stimulus.