Transient Pressure Oscillation Frequency Gas Identification

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Solution Overview

Problem

Current methods for measuring pressure, especially vacuum pressure, in compartments are inefficient in distinguishing between different gases or gas mixtures due to limitations in monitoring transient step response oscillations and require precise control of pressure steps.

Innovation Solution

The method involves applying a pressure step to a compartment and monitoring the transient step response oscillation frequency (fTSR) using a pressure sensor, comparing it with reference fTSR signals to identify the gas or gas mixture, and using digital signal processing to account for differences in geometry, pressure levels, and temperature.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If transient step response oscillation frequency monitoring is used to identify gases, then gas identification capability is improved, but measurement precision deteriorates due to difficulty in distinguishing between different gases or gas mixtures

Engineering Contradiction:
Improvegas identification capabilityVSAvoidgas distinction precision
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent segments the transient step response signal into multiple frequency components through spectral analysis. Instead of relying on a single oscillation frequency, the method decomposes the complex pressure response into constituent frequencies, allowing differentiation between gases based on their unique frequency spectra. This segmentation transforms an indistinguishable single-frequency measurement into a multi-dimensional frequency profile that enables precise gas identification.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from analyzing pressure in the time domain to analyzing frequency components in the spectral domain. By applying Fourier transform or similar spectral analysis techniques, the method converts the transient pressure response into a frequency spectrum, adding a dimensional perspective that reveals characteristic frequency signatures of different gases. This dimensional transformation enables discrimination between gases that appear identical in the time domain.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If pressure step control is implemented for gas identification, then gas analysis capability is improved, but device complexity increases due to requirement for precise pressure step control

Engineering Contradiction:
Improvegas analysis capabilityVSAvoidpressure control system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent employs the compartment's existing vacuum system to generate the pressure steps required for analysis, rather than requiring a separate dedicated pressure step generation system. The vacuum pump naturally creates pressure transitions when switching between operating modes or during startup sequences. By utilizing these self-generated pressure steps and analyzing the resulting transient responses, the method enables gas identification without adding complex external pressure control apparatus.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent makes the pressure measurement system multi-functional by enabling it to perform both routine pressure monitoring and gas identification tasks using the same hardware infrastructure. The existing pressure sensor and vacuum system serve dual purposes: maintaining vacuum conditions for processing and providing transient step responses for gas analysis. This universality eliminates the need for separate dedicated equipment, reducing overall system complexity while expanding analytical capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for accurate identification of gases or gas mixtures by analyzing the fTSR, enabling effective control of pressure levels and detection of changes over time, such as leakages, in compartments used for processes like vacuum coating.

Implementation Method 1

the transient step response oscillation frequency—fTSR—is monitored by the addressed pressure sensor in the compartment

Methodology Applied
Scientific EffectTransient step response oscillation: Vibration

Implementation Method 2

measuring the pressure by a pressure sensor... the more or less stationary pressure level in the compartment before and/or after applying the pressure step, is measured

Methodology Applied
Scientific EffectPressure measurement:

Data Source

PatentUS10107703B2Method and process for determining gas content using transient pressure analysis
Publication Date: 2018.10.23 INFICON HLDG AG
  • US10107703B2 patent drawing
  • US10107703B2 patent drawing
  • US10107703B2 patent drawing

AI summary

A pressure step is applied to the interior of a compartment. A sensor which measures the pressure within compartment, in response of the prevailing pressure level, and the transient step response oscillation frequency is used to identify the gas or gas mixture present in the compartment.