Spinal Fusion Transition Member for Adjacent Flexion Load Attenuation

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Solution Overview

Problem

Post-surgical complications such as proximal junctional kyphosis (PJK) and distal junctional kyphosis (DJK) are common following spinal fusion, resulting from increased flexion loads on the spine proximal to the terminal instrumented vertebra, which can lead to radiographic changes, aesthetic issues, back pain, and disability.

Innovation Solution

A transition member with a tension component is coupled to fused and adjacent unfused vertebrae, allowing for the modulation of flexion range of motion by transferring loads onto the fused vertebrae, thereby attenuating hypermobilization and reducing the risk of PJK and DJK.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If spinal fusion is performed to stabilize the spine, then spinal stability is improved, but increased flexion loads are transferred to adjacent unfused vertebrae leading to hypermobilization and kyphosis

Engineering Contradiction:
Improvespinal stabilityVSAvoidflexion loads on adjacent vertebrae
Core Design Contradiction:
Stability of the object's compositionVSForce

Solution Approach 1:

A transition member is introduced as an intermediary element between the fused instrumented vertebrae and the adjacent unfused vertebrae. This transition member includes a tension component that couples to both the fusion implant and the adjacent vertebra, serving as a mediator to distribute and attenuate the flexion loads that would otherwise be concentrated on the adjacent unfused vertebrae, thereby reducing hypermobilization and kyphosis risk while maintaining spinal stability

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If the tension component is tensioned to a higher value to better attenuate flexion loads, then protection against kyphosis is improved, but the device complexity and surgical procedure complexity increase

Engineering Contradiction:
Improvekyphosis riskVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The tension component is designed with adjustable tensioning capabilities, allowing the surgeon to modify the tension parameter to achieve the desired load attenuation effect. The system includes mechanisms for tensioning and locking the tension component at specific values, enabling parameter optimization to balance protective effect against kyphosis with device complexity and surgical procedure requirements

Inventive Principle:
Principle #35Parameter changes

3Strength

If a rigid fusion implant is used to maximize fusion stability, then spinal stability is improved, but the adjacent unfused vertebrae experience increased stress and hypermobilization

Engineering Contradiction:
Improvefusion implant strengthVSAvoidadjacent vertebrae reliability
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The transition member provides localized quality modification by creating a gradient transition between the rigid fusion implant and the more mobile adjacent vertebrae. The tension component distributes loads locally at the junction zone, reducing stress concentration on the adjacent unfused vertebrae while maintaining the overall strength and stability of the fusion construct

Inventive Principle:
Principle #3Local quality

Data Source

PatentEP3527154B1Systems for attenuation of increased spinal flexion loads post-fusion
Publication Date: 2025.10.22 ZIMMER BIOMET SPINE INC
  • EP3527154B1 patent drawingFigure 1A~1B
  • EP3527154B1 patent drawingFigure 2A~2B
  • EP3527154B1 patent drawingFigure 3

AI summary

Implementations described herein include devices and systems for attenuation of increased spinal flexion loads post-fusion that include a transition member. The transition member may have a tension component coupleable to a fused vertebra of a plurality of fused vertebra of a fusion implant and to an adjacent unfused vertebra. The tension component may be tensionable to a selected value. The tension component may modulate a flexion range of motion of the adjacent unfused vertebra as a function of the selected value of tension of the tension component. The transition member may attenuate spinal flexion loads on adjacent unfused vertebra post-operatively.