Transition Metal Oxide Nanoparticle Catalyst Surface Modification

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Solution Overview

Problem

Current catalysts for electrochemical reactions, such as those used in water treatment and fuel cells, face challenges including low recycling ability, high cost due to noble metal scarcity, low stability, and limited selectivity, making them inefficient and expensive.

Innovation Solution

A catalyst with a transition metal oxide nanoparticle surface modified by an inclusion, such as a ligand, to control the d-electron energy levels and alter the bonding between the transition metal and oxygen, enhancing stability, selectivity, and activity, while being made from more affordable materials like manganese, iron, or copper.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If molecular catalysts like mononuclear ruthenium complex are used, then excellent catalytic characteristics and high synthetic liberty are achieved, but low recycling ability, high cost due to noble metal scarcity, and low catalyst stability occur

Engineering Contradiction:
Improvecatalyst stabilityVSAvoidnoble metal content
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The invention changes the fundamental parameter of catalyst composition by replacing noble metal complexes with transition metal oxide nanoparticles. This parameter change achieves both low cost (using abundant transition metals) and high stability (through the oxide nanoparticle structure), while maintaining catalytic activity through surface modification with organic ligands.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite material system combining transition metal oxide nanoparticles with organic ligands. This composite structure integrates the stability and cost-effectiveness of transition metal oxides with the tunable catalytic properties of organic ligands, achieving a balance between stability, cost, and catalytic performance.

Inventive Principle:
Principle #40Composite materials

2Reliability

If heterogeneous catalyst like Co-Pi is used, then high stability and applicability in various chemical reactions are achieved, but markedly low selectivity and relatively low catalyst efficiency occur

Engineering Contradiction:
Improvecatalyst stabilityVSAvoidcatalyst selectivity
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The invention applies local quality modification by functionalizing specific surface sites of transition metal oxide nanoparticles with organic ligands. This creates localized active sites with enhanced selectivity while maintaining the overall stability of the heterogeneous catalyst structure. The ligands are selectively positioned at the nanoparticle surface to provide precise catalytic control.

Inventive Principle:
Principle #3Local quality

3Reliability

If noble metal-based catalysts are used, then good catalytic characteristics are achieved, but expensive price due to rarity occurs

Engineering Contradiction:
Improvecatalyst performanceVSAvoidnoble metal content
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The invention replaces expensive noble metal catalysts with cheap transition metal oxide nanoparticles. Although transition metals are more abundant and less reactive than noble metals, the nanoparticle formulation with organic ligand modification extends their operational life and maintains catalytic performance, achieving cost-effective catalysis without sacrificing performance.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Reliability

If molecular catalysts are used, then excellent characteristics are achieved, but low workability due to difficulty of being coated on electrode materials occurs

Engineering Contradiction:
Improvecatalyst characteristicsVSAvoidcoating workability
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The invention uses nanoparticle morphology with high surface area to volume ratio, which facilitates coating on electrode materials. The nanoscale size and surface functional groups enable effective adhesion to electrode surfaces, improving workability while maintaining the excellent catalytic characteristics of the transition metal oxide core.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modified catalyst exhibits high stability, selectivity, and economic feasibility, with improved activity and reactivity at low temperatures, addressing the limitations of existing catalysts by controlling oxygen-oxygen bonds and d-electron energy levels.

Implementation Method 1

A catalyst with a transition metal oxide nanoparticle surface modified by an inclusion, such as a ligand, to control the d-electron energy levels and alter the bonding between the transition metal and oxygen

Methodology Applied
Scientific Effectd-electron energy level control:

Implementation Method 2

a catalyst accomplishing substantial elevation of catalyst activity though control of Oxygen-Oxygen (O—O) bonds during reactions and showing high selectivity at low temperature and reactivity

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS11332834B2Catalyst and manufacturing method thereof
Publication Date: 2022.05.17 GLOBAL FRONTIER CENT FOR MULTISCALE ENERGY SYST
  • US11332834B2 patent drawing
  • US11332834B2 patent drawing
  • US11332834B2 patent drawing

AI summary

The present invention relates to a catalyst and a manufacturing method thereof, the catalyst is characterized that a distance between a transition metal of a transition metal oxide nanoparticle and oxygen is controlled by substituting at least a part of surface of the transition metal oxide nanoparticle with an inclusion.